Infinity 50 Series - Site Prep Guide  

Extracted text

Infinity 50 Series Site Preparation Guide

2014 © Peak Scientific - Rev. 0 – 17/04/14

Infinity 50* Site Preparation Guide

Contents
Customer Responsibilities Change History Related Manuals Safety Notices Symbols Safety Notice to Users Technical Specification Environment Generator Outlets Electrical Requirements General Technical Specification Environment Generator Outlets Electrical Requirements General Site preparation Environmental control Space provision Electrical requirements Unpacking Space Required Unpacking Tubing lengths Copper Tubing Drainage 3 4 4 5 5 5 6 6 6 6 6 7 7 7 7 7 8 8 9 10 13 13 13 14 14 15

Page 2

2014 © Peak Scientific - Rev. 0 – 17/04/14

Infinity 50* Site Preparation Guide
Customer Responsibilities
To ensure a successful and timely installation of your Peak generator, please refer to this set of requirements. Correct site preparation is the first key step in ensuring that your generator and systems operate reliably over an extended lifetime. This document is an information guide and checklist that outlines the requirements for your site. It is essential your site meets the following specification prior to the installation date. For details, see specific sections within this document

    

The necessary spatial requirements are met. The correct environment is provided for the generator. Electrical outlet locations and quantities are planned. Adequate exhaust ventilation is provided. The correct tubing lengths and diameters are used in relation to the distance from the instrument.

Failure to meet the Site requirements of your Peak generator as stated above and detailed in this document could result in the unit underperforming and possible loss of warranty. Please sign below to confirm your compliance with the aforementioned requirements. Once complete please return to Peak Scientific, or whomever the unit was purchased from. Return addresses can be found on the back page of this document.

Name:

Company:

Signed:

Date:

Model:

Cust. Sales Order No.:

Page 3

2014 © Peak Scientific - Rev. 0 – 17/04/14

Infinity 50* Site Preparation Guide
Change History
Rev. 1 2 3 4 Comment Name Date

Related Manuals
Document number
UM-Infinity50 IG-Infinity50

Manual name
Infinity 50 Series User Manual Infinity 50 Series Installation Guide

Description

Describes the operation of the generator and all service requirements. Supplied with the generator. Details the installation process of the generator. Supplied with the generator.

Page 4

2014 © Peak Scientific - Rev. 0 – 17/04/14

Infinity 50* Site Preparation Guide
Safety Notices
Symbols
This manual uses the following symbols to highlight specific areas important to the safe and proper use of the Generator
A WARNING notice denotes a hazard. It calls attention to an operating procedure, process or similar, which if not correctly performed or adhered to, could cause personal injury or in the worst case death. Do not proceed beyond a WARNING notice until the indicated conditions are fully understood or met. A CAUTION notice denotes a hazard. It calls attention to an operating procedure, process or similar, which if not correctly performed or adhered to, could cause damage to the Generator or the Application. Do not proceed beyond a CAUTION notice until the indicated conditions are fully understood or met.

Caution, risk of electric shock. Ensure power to the Generator has been removed before proceeding.

Safety Notice to Users
These instructions must be read thoroughly and understood before installation and operation of your Peak Infinity 50 Series Generator. Use of the Generator in a manner not specified by Peak Scientific MAY impair the SAFETY provided by the equipment. When handling, operating or carrying out any maintenance, personnel must employ safe engineering practices and observe all relevant local health and safety requirements and regulations. The attention of UK users is drawn to the Health and Safety at Work Act 1974, and the Institute of Electrical Engineers regulations.

Page 5

2014 © Peak Scientific - Rev. 0 – 17/04/14

Infinity 50* Site Preparation Guide
Technical Specification
Environment
5010 Minimum Operating Ambient Temperature Maximum Operating Ambient Temperature* Maximum Relative Humidity 5020 5030 5040 5°C (41°F) 30°C (86°F) 70%

* Maximum safety ambient temperature 35°C ** When taken out of storage the Generator should be allowed to acclimatize at room temperature for a minimum of 3 hours before operation.

Generator Outlets
Minimum Air Inlet Pressure Maximum Air Inlet Pressure Minimum Air Inlet Flow Maximum Gas Output Pressure Maximum Pressure Drop (Outlet-Inlet) Maximum Outlet Flow (High Purity Nitrogen) Start-Up Time For Purity Particles 60 l/min 180l/min 125 psi (8.7 bar) 145 psi (9.9 bar) 360l/min 540l/min 720l/min 100 psi (6.8 bar) 8 psi (0.55 bar) 120 l/min 180 l/min 240 l/min 60 minutes 0.01 µm

Electrical Requirements
Voltage Frequency Current Fuse Input connection Power cord (Supplied) Pollution degree Installation category 100V 60Hz 0.222A S506-1.6-R C20 Plug C19 socket to local connection (13A minimum) 2 II 230V 50Hz 0.123A

General
Dimensions in cm (inches) W x D x H Weight kg/lbs Shipping weight kg/lbs Noise level 70/154 73/161 50 (19.6) x 80 (31.5) x 115 (45.2) 75/165 78/172 80/176 83/183 85/187 88/194

10 dBA @ 1m

Page 6

2014 © Peak Scientific - Rev. 0 – 17/04/14

Infinity 50* Site Preparation Guide
Technical Specification
Environment
5050 Minimum Operating Ambient Temperature Maximum Operating Ambient Temperature* Maximum Relative Humidity 5060 5070 5080 5°C (41°F) 30°C (86°F) 70%

* Maximum safety ambient temperature 35°C ** When taken out of storage the Generator should be allowed to acclimatize at room temperature for a minimum of 3 hours before operation.

Generator Outlets
Minimum Air Inlet Pressure Maximum Air Inlet Pressure Minimum Air Inlet Flow Maximum Gas Output Pressure Maximum Pressure Drop (Outlet-Inlet) Maximum Outlet Flow (High Purity Nitrogen) Start-Up Time For Purity Particles 300 l/min 900l/min 125 psi (8.7 bar) 145 psi (9.9 bar) 1080l/min 1260l/min 1440l/min 100 psi (6.8 bar) 8 psi (0.55 bar) 360 l/min 420 l/min 480l/min 60 minutes 0.01 µm

Electrical Requirements
Voltage Frequency Current Fuse Input connection Power cord (Supplied) Pollution degree Installation category 100V 60Hz 0.222A S506-1.6-R C20 Plug C19 socket to local connection (13A minimum) 2 II 230V 50Hz 0.123A

General
Dimensions in cm (inches) W x D x H Weight kg/lbs Shipping weight kg/lbs Noise level 90/193 93/205 50 (19.6) x 80 (31.5) x 115 (45.2) 95/209 98/216 100/220 103/227 105/231 108/238

54 dBA @ 1m

Page 7

2014 © Peak Scientific - Rev. 0 – 17/04/14

Infinity 50* Site Preparation Guide
Site preparation
Environmental control
The generator must remain on its castors to allow air intake from the bottom of the generator.

KEEP CLEAR
If the generator is stored in an enclosed space the environment must be controlled via an air conditioner or extraction fan.

<70%RH Max Temp; <30 C
o

30 C Max Relative Humidity; 70% Non-Condensing

o

>5 C

o

Generator MUST NOT be stored or installed outside.

Page 8

2014 © Peak Scientific - Rev. 0 – 17/04/14

Infinity 50* Site Preparation Guide
Space provision
The minimum space should be provided as follows....

75mm

1150m

75mm

75mm

650mm 875mm

75mm

Failing to provide adequate cooling space around the generator may cause damage to the membranes and cause the compressors to run continually. This will reduce service life and invalidate warranty.

Page 9

2014 © Peak Scientific - Rev. 0 – 17/04/14

Infinity 50* Site Preparation Guide
Electrical requirements
The below power cables are supplied with the generator.

Euro Cable

US Cable

UK Cable

For cables pertaining to countries not displayed above, it is the responsibility of the end user to provide an appropriate power cable which meets the requirements defined in the Technical Specification section on page 6.

This unit is classified as SAFETY CLASS 1. THIS UNIT MUST BE EARTHED. Before connecting the unit to the mains supply, please check the information on the serial plate. The mains supply must be of the stated AC voltage and frequency.

Page 10

2014 © Peak Scientific - Rev. 0 – 17/04/14

Infinity 50* Site Preparation Guide
The power cable supplied with the generator is 2.5m long. A mains socket providing the power should be located adjacent to the generator and within a 2m radius to the generator.

2m

Page 11

2014 © Peak Scientific - Rev. 0 – 17/04/14

Infinity 50* Site Preparation Guide
On-Site Transit
When moving the generator in its shipping crate, doorways and other openings such as elevators must fit with the sizes in the figure below.

>90cm

>135cm

73-108kg

Page 12

2014 © Peak Scientific - Rev. 0 – 17/04/14

1350mm

Infinity 50* Site Preparation Guide
Unpacking
Space Required
The image below shows the minimum space required to unpack the generator from its shipping crate.

1m

2m

Top of Shipping Crate

3m FRONT

1m

Tools
Required : Recommended :

Pozidrive #2 Screwdriver

Drill with Pozidrive #2 Bit

Unpacking
Remove all screws encircled in red, use Drill or Pozidrive #2 screwdriver. There is also two screws on the rear and three on the left side of the crate. Once the screws have been removed, slide back the upper half of the crate.

Top

Front

TIP

SLIDE

Page 13

2014 © Peak Scientific - Rev. 0 – 17/04/14

Infinity 50* Site Preparation Guide
Tubing lengths
Tubing sizes should be chosen with accordance to the diagram below.

ZONE 1

ZONE 2

ZONE 3

10m

40m

>40m

Zone 1 2 3

Distance from Instrument Up to 10m Up to 40m Over 40m

Tubing Thickness OD/ID mm (Inches) 6mm/4mm (1/4” 3/16”) 10mm/8mm (3/8” 5/16”) Consult Peak Scientific

The diameter of the tubing which will be connected to the gas outlet is important and is determined by the length of tubing required. Failure to follow these recommendations could lead to accelerated compressor wear.

Copper Tubing

Soldering may lead to contamination. Compression fittings recommended.

Page 14

2014 © Peak Scientific - Rev. 0 – 17/04/14

Infinity 50* Site Preparation Guide
Drainage

Drain Container 6mm Nylon Tubing Connect the 3m Nylon tube to the drain outlet, ensure the tube is pushed fully in and gripped securely by the fitting. Fit the other end of the drain line to a suitable drain connection or container. Containers must not be airtight.

Page 15

2014 © Peak Scientific - Rev. 0 – 17/04/14

Peak Scientific UK Fountain Crescent Inchinnan Business Park Inchinnan PA4 9RE Scotland, UK Tel: +44 (0)141 812 8100 Fax: +44 (0)141 812 8200 Peak Scientific Germany Herriotstrasse 1 60528 Frankfurt

Peak Scientific North America 19 Sterling Road Suite #1 Billerica, MA 01862 USA Tel: +1 866 647 1649 Fax: +1 978 608 9503 Peak Scientific China Room 606 Building 1 Lane 2277 Zuchongzhi Road Pudong New Area Shanghai 201203, China Tel: +86 21 5079 1190 Fax: +86 21 5079 1191 Peak Scientific Brazil Peak Scientific Brasil Av. Quieroz Filho 1700 – torre Sunny-Conj. 602 São Paulo SP Brasil Tel: +1 866 647 1649

Peak Scientific India 202, Amsri Shamira Old Lancer Line Opp. St. Mary’s Degree College S.D. Road Secunderabad 500 025, India Tel: +91 40 2780 0663 Fax: +91 40 2780 0663 Peak Scientific Mexico Solon 352 Col. Los Morales Polanco 11530 Mexico, D.F. Mexico

Peak Scientific Africa PO Box 478 Somerset Mall 7137 South Africa Tel: +27 (0)2185 16542 Fax: +27 (0)8654 64473 Peak Scientific Australia PO Box 65 Belmont Victoria 3216 Australia

Germany

Tel: +49 (0)69 677 33 490 Fax: +49 (0)69 677 33 200 Peak Scientific Taiwan 4F.-6, No.736 Zhongzheng Rd. Zhonghe Dist. New Taipei City

Tel: Fax:

+1 866 647 1649 +1 978 608 9503

Tel:

+61 1300 965 352

Peak Scientific Japan K.K. 2-7-56, 2F Fuji Building 28 Kita Aoyama, Minato-Ku Tokyo, Japan 107-0061

Peak Scientific Singapore 3 Science Park Drive #03-14 The Franklin Science Park Drive 1 Singapore, 118223

Tel: +886 2 8226 2383 Fax: +886 2 8226 9499

Tel: +81 3-6864-0468

Tel: +65-6777 1966 Fax: +65-6777 1978

2014 © Peak Scientific - Rev. 0 – 17/04/14