Infinity 1030 Series - Site Prep Guide  

Extracted text

Infinity 1030 Series Site Preparation Guide

2015 © Peak Scientific - Rev. 0A – 12/02/15

Infinity 103* Site Preparation Guide
Contents
Customer Responsibilities Change History Related Manuals Safety Notices Safety Notice to Users Technical Specifications Environment Inlet Conditions Outlet Gas General Site preparation Environmental control Space provision On-Site Transit Unpacking Space Required Unboxing Tubing lengths Copper Tubing 3 4 4 5 5 6 6 6 6 6 7 7 8 10 11 11 11 12 12

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Infinity 103* Site Preparation Guide
Customer Responsibilities
To ensure a successful and timely installation of your Peak generator, please refer to this set of requirements. Correct site preparation is the first key step in ensuring that your generator and systems operate reliably over an extended lifetime. This document is an information guide and checklist that outlines the requirements for your site. It is essential your site meets the following specification prior to the installation date. For details, see specific sections within this document

   

The necessary spatial requirements are met. The correct environment is provided for the generator. Adequate exhaust ventilation is provided. The correct tubing lengths and diameters are used in relation to the distance from the instrument.

Failure to meet the Site requirements of your Peak generator as stated above and detailed in this document could result in the unit underperforming and possible loss of warranty. Please sign below to confirm your compliance with the aforementioned requirements. Once complete please return to Peak Scientific, or whomever the unit was purchased from. Return addresses can be found on the back page of this document.

Name:

Company:

Signed:

Date:

Model:

Cust. Sales Order No.:

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Infinity 103* Site Preparation Guide
Change History
Rev. Comment Name Date

Related Manuals
Document number
UM-Infinity103X IG-Infinity1031 IG-Infinity1032&33 IG-Infinity1034 Infinity 1030 Series Installation Guide Details the installation process of the generator. Supplied with the generator.

Manual name
Infinity 1030 Series User Manual

Description

Describes the operation of the generator and all service requirements. Supplied with the generator.

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Infinity 103* Site Preparation Guide
Safety Notices
Symbols
This manual uses the following symbols to highlight specific areas important to the safe and proper use of the Generator:

A WARNING notice denotes a hazard. It calls attention to an operating procedure, process or similar, which if not correctly performed or adhered to, could cause personal injury or in the worst case death. Do not proceed beyond a WARNING notice until the indicated conditions are fully understood or met.

A CAUTION notice denotes a hazard. It calls attention to an operating procedure, process or similar, which if not correctly performed or adhered to, could cause damage to the Generator or the application. Do not proceed beyond a CAUTION notice until the indicated conditions are fully understood or met.

Safety Notice to Users
This site preparation guide must be read thoroughly and understood before installation and operation of your Peak Infinity 1030 Series Generator. Incorrect preparation or use of the Generator in a manner not specified by Peak Scientific MAY impair the SAFETY provided by the equipment. When handling, operating or preparing for installation, personnel must employ safe practices and observe all relevant local health and safety requirements and regulations. The attention of UK users is drawn to the Health and Safety at Work Act 1974.

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Infinity 103* Site Preparation Guide
Technical Specifications
Environment
1031 Min/Max Air Operating Temperature Max Altitude Maximum Relative Humidity Min/Max Storage Temperature Hi-Flow 1032 2000 metres 70% -20°C - 60°C / -4°F - 140°F 1033 1034 5°C - 30°C / 41°F - 86°F

Inlet Conditions
Min/Max Air Inlet Pressure Minimum Air inlet Flow (l/min) 115 8.3-10 bar / 120-145 psi 115 240 340 475

Outlet Gas
Maximum Gas output Pressure Maximum Pressure Drop Outlet Inlet Max Source gas output flow Max Exhaust gas output flow Max Curtain gas output flow Dew Point Particles Phthalates Suspended Liquids Pressure Gauges Start-up time for purity 32 l/min 50 l/min 18 l/min 22 l/min 10 l/min 10 l/min 110 psig 8 psig 52 l/min 50 l/min 36 l/min -11°C / 12°F <0.01µm None None 3 30 minutes 78 l/min 75 l/min 54 l/min 104 l/min 100 l/min 72 l/min

General
1031 Dimensions (cm) Dimensions (ins) Generator Weight Shipping Weight Noise Level 36.8x20x76 14.4x7.9x29.9 14/30.8 17.5/38.5 Hi-Flow 36.8x20x76 14.4x7.9x29.9 14/30.8 17.5/38.5 1032 42.7x25x73 16.8x9.8x28.7 18/39.6 21.5/47.3 54 dB @1m 1033 42.7x25x73 16.8x9.8x28.7 19.5/42.9 23/50.6 1034 36.6x25x96 14.4x9.8x37.8 21/46.2 25/55

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Infinity 103* Site Preparation Guide
Site preparation
Environmental control
The generator must remain on its feet to allow air intake from the bottom of the generator.

 
Max Temp; 30 C
o



If the generator is stored in an enclosed space the environment must be controlled via an air conditioner or extraction fan.

Max Relative Humidity; 70% Non-Condensing



Generator MUST NOT be stored or installed outside.

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Infinity 103* Site Preparation Guide
Space provision
The minimum space should be provided as follows....

Infinity 1031 & 1031 Hi-Flow

Infinity 1032 & 1033

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Infinity 103* Site Preparation Guide

Infinity 1034

Failing to provide adequate cooling space around the generator may cause damage to the membranes. This will reduce service life and invalidate warranty.

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Infinity 103* Site Preparation Guide
On-Site Transit
When moving the generator in its shipping crate, doorways and other openings such as elevators must fit with the sizes in the figure below.

>600mm

1031 & 1031 HF

>1200mm

1034

330mm

330mm

1032 & 1033

280mm

17.5 kg 21.5 kg 23 kg 25 kg
1033 1033 1032

1031/ Hi-Flow

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Infinity 103* Site Preparation Guide
Unpacking
Space Required
The image below shows the minimum space required to unpack the generator from its shipping box.

1m

1m

Top of Box

1m

1m

Unboxing
The top of the shipping box should be carefully opened and the cardboard insert removed. The generator weighs 25 kg max and as such constitutes a two-man lift. Ensure safe lifting practices are adhered to. All packaging should be retained for future transit.



Top

Front

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Infinity 103* Site Preparation Guide
Tubing lengths
Tubing sizes should be chosen with accordance to the diagram below.

ZONE 1 ZONE 2 ZONE 3

10m

40m

>40m

Zone 1 2 3

Distance from Instrument Up to 10m Up to 40m Over 40m

Tubing Thickness OD/ID mm (Inches) 6mm/4mm (1/4” 3/16”) 10mm/8mm (3/8” 5/16”) Consult Peak Scientific

The diameter of the tubing which will be connected to the gas outlet is important and is determined by the length of tubing required. Failure to follow these recommendations could lead to accelerated compressor wear.

Copper Tubing

 
Soldering may lead to contamination. Compression fittings recommended.
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2015 © Peak Scientific - Rev. 0A – 12/02/15