Active Carbon Trap - User Manual  

Extracted text

Active Carbon Trap
User Manual

Copyright © Peak Scientific Instruments Ltd 2022 — Active Carbon Tower User Manual Rev 3 RSID 2852 EN —04/04/2022

Contents
Change History
How to use this Manual
Warranties and Liabilities
Warranty & Liability Coverage
Safety Notices
Symbols
Safety Notice to Users
Technical Specification
Active Carbon Tower
Unpacking
Fittings Kit Contents
Unpacking Instructions
Installation
Generator Environment
Generator Overview
General Dimensions
Connections
Air Purity
Class 1 Particulate
Class 4 Water
Class 1 Oil
Connecting to the Application
Service Requirements
Service Schedule
Peak Protected
Cleaning
Troubleshooting
Notes

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Change History
Rev
1
2
3

Comment
Initial Release
Name Update
Technical Spec. Update

Name
L. Couttie
D. Lai
L. Couttie

Date
28/01/2019
05/01/2022
04/04/2022

How to use this Manual
This manual is intended for end users and has been written as a reference document
where you can skip to the relevant information.
Users can refer to the contents page to find the relevant information.
Please review each of the following sections carefully.
Thank you for selecting Peak Scientific to meet your gas generation needs, and should
you require any further assistance or support please do not hesitate to contact Peak
Scientific or the Peak Partner from which you purchased your generator.

Page 3

Warranties and Liabilities
Warranty & Liability Coverage
1.

Peak warrants that, subject to the provisions in this statement, purchased Peak generators, whether
purchased directly from Peak or indirectly via an approved, certified and trained distributor or partner
(referred to hereafter as a “Peak Partner”) will comply in all material respects with any specifications
referred to in your customer order confirmation and, subject to installation and operational guidelines
being followed as described in applicable product manuals, shall be free from any defects in quality
of materials or workmanship for a period of one year from the date of installation, provided this takes
place within 3 months of factory dispatch.

2. Where the purchased generator is from the Precision Hydrogen series, Peak further warrants that,
subject to installation and operational guidelines being followed as described in applicable product
manuals, the hydrogen cell shall be free from any defects in quality of materials or workmanship for a
total period of three years (inclusive of warranty period specified in clause 1) from date of installation,
provided this takes place within 3 months of factory dispatch.
3. Where the purchased generator is from the i-Flow 6000 series, Peak further warrants that, subject
to installation and operational guidelines being followed as described in applicable product manuals,
the generator shall be free from any defects in quality of materials or workmanship for a total period
of two years (inclusive of warranty period specified in clause 1) from the date of installation, provided
this takes place within 3 months of factory dispatch and the following provisions have also been met:
a. you must purchase a service plan, ensuring the generator is serviced by Peak or a Peak Partner on
or before the end of the first 12 months of your ownership, and serviced at least once during each
subsequent 12 month period thereafter;
b. the generator (and any associated equipment)
must have been commissioned by Peak or a Peak Partner;
c. the feed air or inlet air supply to the generator must comply with ISO 8573-1:2010 Class 1.4.1 at all
times;
d. your air compressor, dryer, filtration and oil removal systems must be deemed suitable for use
by Peak or a Peak Partner, and must be changed and serviced regularly, in line with the equipment
manufacturer’s recommended guidelines; and
e. any generator failure or fault that is deemed to have been caused by the failure of any upstream
equipment, component, part or system (such as air compressor, air treatment or filtration) will be
excluded from the warranty described herein.
4. Peak also warrants that any replacement parts whether purchased (directly from Peak, or via a Peak
Partner) or supplied as part of any remedial action undertaken in line with the provisions of clauses 12
and 13, shall be free from any defects in quality of materials or workmanship for a period of 180 days
from the date of factory dispatch, provided its installation is performed by Peak or a Peak Partner.
5. This warranty does not exclude Peak’s liability in respect of any claim for death or personal injury
to any person, in so far as such can be attributed to negligence or breach of duty of care directly
resulting from failure of Peak to comply with the provisions in clauses 1, 2, 3 & 4.

Exclusions & Limitations
6. This warranty does not cover:
a. damage, deterioration or malfunction resulting from an alteration or modification to a generator
which has not been carried out by Peak or a Peak Partner;
b. damage, deterioration or malfunction resulting from what Peak reasonably believes to be abuse, or
misuse of a generator by you or any third party;
c. liability for accident or neglect (other than pursuant to clause 5);
d. maintenance or repairs which have not been carried out by Peak or a Peak Partner;
e. operation of a generator or exposure of a generator to environmental conditions that fall out-with
operational guidelines as specified in the applicable product user manual; and
f. lightning, power surges or any other acts of God or nature.
7.

This warranty is non-transferrable. Only the original owner of the generator may benefit from the
terms within this statement.

Page 4

8. Peak shall not be liable in respect of any claim made for costs, damages, losses or expenses (whether
consequential, direct, indirect or otherwise) or in any respect howsoever arising including, but not
limited to, liability from accident or negligence (other than pursuant to clause 5) that may be suffered
by you or any third party.
9. No person or entity is authorised to change the terms and conditions outlined in this warranty
statement in any respect, or to create any additional obligations or liabilities for any party involved.
10. This warranty statement supersedes any and all prior warranty agreements between the parties and
constitutes the complete, final and exclusive understanding of the parties with respect to the subject
matter. All prior negotiations, representations, or promises, whether oral or written, of either party
shall be deemed to have been merged herein.
11. If any part of this warranty statement is invalidated, for whatever reason, such part will be deleted
and the rest shall remain unaffected, continuing to be in full force and effect.

Delivery of Warranty Service
12. Subject to clause 13, and:
a. Peak being notified by you, within the duration of the applicable warranty period, of any defect
that you think is subject to any warranty valid under clauses 1, 2, 3 or 4; and
b. Peak being permitted to inspect the generators, parts and their installation (along with any relevant
packaging)
Peak shall at its option repair or replace defective generators or parts (including, if necessary, any
moving parts and irrespective of runtime). No additional charges will apply, for parts or delivery and,
where applicable, labour or travel. Peak will endeavour to deliver this service within 3 working days of
your notification.
13. Where, in Peak’s reasonable opinion, a defect is subject to an exclusion described in clause 6, Peak
reserves the right to charge for parts or delivery and, where applicable, you may also be charged by
Peak for call out, labour or travel in respect of any repair or replacement which you authorize Peak to
carry out.

Page 5

Safety Notices
Peak Scientific Instruments cannot anticipate every possible circumstance which may
represent a potential hazard. The warnings detailed within this manual refer to the most
likely potential hazards, but by definition cannot be all inclusive. If the user employs
an operating procedure, item of equipment or a method of working which is not
specifically recommended by Peak Scientific, the user must ensure that the equipment
will not be damaged or become hazardous to persons or property.

Symbols
This manual uses the following symbols to highlight specific areas important to the safe
and proper use of the generator.

WARNING

A WARNING notice denotes a hazard. It calls attention to an operating procedure,
process or similar, which if not correctly performed or adhered to, could cause
personal injury or in the worst case death. Do not proceed beyond a WARNING
notice until the indicated conditions are fully understood or met.

CAUTION

A CAUTION notice denotes a hazard. It calls attention to an operating procedure,
process or similar, which if not correctly performed or adhered to, could cause
damage to the generator or the application. Do not proceed beyond a CAUTION
notice until the indicated conditions are fully understood or met.
Caution, risk of electric shock. Ensure power to the generator has been removed
before proceeding.

Safety Notice to Users

WARNING

WARNING

These instructions must be read thoroughly and understood before
installation and operation of your Peak Generator. Use of the generator
in a manner not specified by Peak Scientific MAY impair the SAFETY
provided by the equipment.
When handling, operating or carrying out any maintenance, personnel
must employ safe engineering practices and observe all relevant local
health and safety requirements and regulations. The attention of UK
users is drawn to the Health and Safety at Work Act 1974, and the
Institute of Electrical Engineers regulations.
If the equipment is used in a manner not specified by the manufacturer,
the protection provided by the equipment maybe impaired.

WARNING

Page 6

Technical Specification
Active Carbon Trap
Environment
Active Carbon Trap

Minimum Operating Ambient Temperature
Maximum Operating Ambient Temperature
Minimum Storage Temperature
Maximum Storage Temperature
Maximum Altitude

5°C (41°F)
35°C (95°F)
-20°C (-4°F)
60°C (140°F)
3000m

Outlets
Maximum Inlet Flow
Max Gas Inlet Pressure
Start-Up Time
Particles
Phthalates
Suspended Liquids
Hydrocarbon Removal
Gas Outlets

70 L/min 2.47 cfm
116 psi (8 bar)
30 minutes
<0.01µm
Phthalate & BHT Free
None
<1ppm NMHC
1 x 1/4"F BSPP

General
Dimensions WxDxH
Generator Weight Kg (lbs)
Shipping Weight Kg (lbs)

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530 x 150 x 230 mm (20.9 x 6 x 9.1'')
7 kg (15.5 lb)
7.8 kg (17.2 lb)

Unpacking
Although Peak Scientific takes every precaution with safe transit and packaging, it is
advisable to fully inspect the unit for any sign of transit damage.
Check ‘SHOCKWATCH’ and ‘TIP-N-TELL’ labels for signs of rough handling prior to
unpacking

Any damage should be reported immediately to the carrier and Peak Scientific or the
Peak Partner from where the unit was purchased.
Follow the unpacking instructions posted on the side of the crate. It will require two
people to remove the unit from the shipping crate and to manoeuvre the generator to
the desired location.
Please save the product packaging for storage or future shipment of the generator.
Note: Included with the generator is a “Fittings Kit” containing mains power leads for
UK, EU & US and also all the required fittings and warranty registration card. Be careful
not to discard these with the packaging.

Page 8

Fittings Kit Contents
Supplied in the Fittings Kit are all the fittings required to connect the generator to the
application. The contents of the Fittings Kit are as follows:
1. PE Tubing x 3m
All of the generators output ports are located on the output panel at the rear of the
unit.

Unpacking Instructions
The unit weight constitutes a single person lift. Safe lifting practices should be
employed.
1. Open the box and remove the fittings kit tray.
2. Position your hands underneath the unit ready to lift.
3. Ensure that your knees are bent and your back is straight, before lifting the unit to
the desired location.

Page 9

Installation
Environment
This product is designed for indoor use only and should be installed adjacent to
the application (s) it is supplying. If this is not convenient then the unit can be sited
elsewhere. Consideration should be made of the lengths of pipe runs as pressure drops
can result from extended runs of pipe. See page 11 for guidance on tubing lengths
greater than 3m.
Performance of the unit is affected by ambient conditions. Note should also be taken
to the proximity of Air Conditioning outlets. These can sometimes give rise to pockets”
of air with high relative humidity. Operation of the unit within such a pocket could
adversely affect its performance.
Please ensure the unit is situated in a well ventilated environment and is positioned to
permit easy disconnection if required.
Minimum Operating Ambient Temperature:

5°C (41°F)

Maximum Operating Ambient Temperature:

35°C (95°F)

Page 10

Overview
General Dimensions
230 mm / 9.1”

150 mm / 6”

530 mm / 20.9”

The unit must always be placed on a flat, level surface. Failure to do so
will affect the performance of the unit
WARNING

Page 11

Connections
Ensure all connections are linked to the correct application and are
completed by trained personnel.
WARNING

Gas Outlet

Gas Inlet

Page 12

Connecting to the Application
The pressure must be allowed to dissipate before connecting the
Active Carbon Trap to the generator.
CAUTION

Connect the tubing provided between the inlet of the Active Carbon Trap and the gas
source upstream. Then connect the tubing provided between the outlet of the Active
Carbon Trap and the application

CAUTION

Once the tubing is connected to the application, please ensure that it
is thoroughly checked for being leak-tight. Even the slightest leak in
the gas supply between the generator and the application can lead a
reduction in efficiency.

< 3 meters: Use 6mm OD / 4mm ID or 1/4” OD / 3/16” ID tubing.
> 3-10 meters: Use 8mm OD / 6mm ID or 5/16” OD / 1/4” ID tubing.
Some tubing and fittings not supplied in the fittings kit.
> 10 - 40 meters: Use 10mm OD / 8mm ID or 3/8” OD / 5/16” ID tubing.
> 40 metres: Please contact Peak Scientific with the relevant distance and we will
calculate the flow resistance and the tubing size required

Page 13

Service Requirements
Service Schedule
Purchase Interval

Component

Visit

12 Months

Active Carbon Trap (ACT) Annual Service Kit

www.peakscientific.com/ordering

Note: The service interval is dependant on the flow rate through the unit and the level of NMHC present in the operating environment.
Servicing will be carried out a minimum of once every 12 months , but can be less.
If contaminants start to show on ion-spectra, please contact Peak Scientific

Page 14

Peak Protected
With Peak Scientific you invest in not only a product but peace of mind. With a network of
certified Peak engineers stationed throughout the globe, Peak’s rapid response team are
never far away and our commitment is to keep your generator running day in, day out,
protecting your laboratory workflow.

[Peak Protected] can provide…

Installation

A dedicated Peak engineer will visit
your lab to install and setup your
generator

IQ/OQ

Certified assurance for applications
requiring documented qualification

Complete plan

Swift response by a Peak Service
Engineer within 72 hours & planned
preventative maintenance

Spares

Genuine Peak parts with express
delivery, ensuring optimal
performance and lifetime

Premium Protected

Guaranteed rapid on-site response
within 24 hours & planned
preventative maintenance

Technical Support Hotline

Around the clock support by phone
or online with our global technical
helpdesk

To find out more about protecting your investment visit: www.peakscientific.com/protected

Page 15

Cleaning
Clean the outside of the generator only using warm soapy water and a clean damp
cloth. Ensure all excess fluid is thoroughly removed from the cloth prior to use.

CAUTION

Under no circumstances should any solvents or abrasive cleaning
solutions be used as these can contain fumes that could be harmful to
the generator. Chlorine based bleaches/cleaning solutions should not
be used on the generator or within their operating environment.
Care should be taken with Leak Detections Liquids.

CAUTION

Page 16

Troubleshooting
Problem

The instrument is reporting low pressure

Contaminants showing on ion-spectra

Page 17

Possible Solution
•

Check the generator upstream of the ACT
is operating correctly. Refer to relevant
generator manuals.

•

Check for leaks in the Active Carbon Trap
(ACT) assembly.

•

Check for leaks between the generator
upstream and the Active Carbon Trap
(ACT) assembly.

•

Check for leaks between the Active
Carbon Trap (ACT) assembly and the
application.

•

Service may be due.

•

Contact Peak Scientific.

Go Online or Complete and Return
We know that registering any of your recently purchased products is not the
first thing on your mind- but it is very important to both of us. Not all warranties
are alike and Peak Scientific stand out against other gas suppliers as we offer a
comprehensive, quick response, on-site warranty. This means that in the very
unlikely case that your gas generator develops a fault we have rapid support
teams on-hand around the world who are able to come to your lab and get you
back up and running in no time.
Register for your comprehensive 12 month on-site warranty with ease online at
www.peakscientific.com/protected.
Alternatively, you can send the completed form to Peak Scientific by post or
email at warranty@peakscientific.com.

Go Online or Complete and Return
You can register for your FREE 12 month Warranty with ease online at
www.peakscientific/protected.
Alternatively, you can send the completed form to Peak Scientific by post or
email at warranty@peakscientific.com.

Product Warranty Registration
Contact name
Email address
Company
Address
City/town
Postcode
Country
Telephone
Generator serial #
Model type
Installation date
Do you still use an
alternative gas solution i.e.
cylinders or bulk liquid?

Yes

What gas requirements do
you have in your lab?

Hydrogen

No

Nitrogen

Zero Air

Extend your cover with
Peak Scientific offer comprehensive gas generator after sales support packages.
Peak [Protected] aftercare support can guarantee an on-site response within
72 hours*, genuine parts from our ISO9001 approved factory and a 95% first-time
fix rate. See our enclosed Peak [Protected] leaflet for further information.
Important!
You have 1 month to register your Peak Scientific product from the date of installation. Once registered
the warranty will be honoured for a period of 12 months. If you wish to defer the installation of your
generator, you must notify Peak Scientific immediately by emailing warranty@peakscientific.com.
For generators that remain unregistered after 1 month from the shipment date, the warranty will be
considered active from the date of factory dispatch.
* Complete Plan only






Important!
You have 1 month to register your Peak Scientific product from the date of
installation. Once registered the warranty will be honoured for a period of 12
months. If you wish to defer the installation of your generator, you must notify
Peak Scientific immediately by emailing warranty@peakscientific.com. For
generators that remain unregistered after 1 month from the shipment date, the
warranty will be considered active from the date of factory dispatch.
Page 18

Notes

Page 19

Peak Scientific gas generators define the benchmark in reliability, convenience and performance in
laboratories around the world, and come backed by a 12 month warranty. Beyond this period however
you can ensure that your investment continues to be [Protected] by our comprehensive generator
care cover.
Our world-class aftercare support packages deliver a program of scheduled preventative maintenance
whilst giving you the reassurance of instant access to worldwide technical support and priority on-site
response in the untimely event of a breakdown.

Peak Scientific
Fountain Crescent
Inchinnan Business Park
Inchinnan
PA4 9RE
Scotland, UK
Tel: +44 141 812 8100
For further information on any of our
generator products please contact
marketing@peakscientific.com

Copyright © Peak Scientific Instruments Ltd 2022 — Active Carbon Tower User Manual Rev 3 RSID 2852 EN —04/04/2022