Genius 1022/1023/NM32LA (All Models) - Installation Guide  

Extracted text

Genius 1022, 1023 & NM32LA (All Models)
Installation Guide

Copyright © Peak Scientific Instruments Ltd 2017 — Genius1022-1023-NM32LA Installation Guide Rev 2 PN IG-0001 RSID 1390 EN —10/11/2017

Change History
Rev

Comment

Name

Date

How to use this Installation Guide
This document is intended to be used only as a Quick Start Guide, to facilitate safe and
correct installation and initial configuration of your Peak Scientific gas generator.
For more extensive user operation directions, we recommend you download the User
Manual from the website.

Please visit www.peakscientific.com/downloads to
download the full User Manual for your gas generator.
Thank you for selecting Peak Scientific to meet your laboratory gas generation needs,
and should you require any further assistance or support please do not hesitate to
contact Peak Scientific or Peak Partner from which you purchased your generator.

Page 2

Safety Notices
Peak Scientific Instruments cannot anticipate every possible circumstance which may
represent a potential hazard. The warnings detailed within this document detail the
most known potential hazards, but by definition cannot be all inclusive. If the user
employs an operating procedure, item of equipment or a method of working which
is not specifically recommended by Peak Scientific, the user must ensure that the
equipment will not be damaged or become hazardous to persons or property.

Symbols
This document uses the following symbols to highlight specific areas important to the
safe and proper use of the Generator

WARNING

A WARNING notice denotes a hazard. It calls attention to an operating procedure,
process or similar, which if not correctly performed or adhered to, could cause
personal injury or in the worst case death. Do not proceed beyond a WARNING
notice until the indicated conditions are fully understood or met.

CAUTION

A CAUTION notice denotes a hazard. It calls attention to an operating procedure,
process or similar, which if not correctly performed or adhered to, could cause
damage to the Generator or the Application. Do not proceed beyond a CAUTION
notice until the indicated conditions are fully understood or met.
Caution, risk of electric shock. Ensure power to the Generator has been removed
before proceeding.

Safety Notice to Users

WARNING

WARNING

These instructions must be read thoroughly and understood before
installation and operation of your Peak Generator. Use of the generator
in a manner not specified by Peak Scientific MAY impair the SAFETY
provided by the equipment.
When handling, operating or carrying out any maintenance, personnel
must employ safe engineering practices and observe all relevant local
health and safety requirements and regulations. The attention of UK
users is drawn to the Health and Safety at Work Act 1974, and the
Institute of Electrical Engineers regulations.
If the equipment is used in a manner not specified by the manufacturer,
the protection provided by the equipment may be impaired.

WARNING

Page 3

Fittings Kit

x1*

x1

US Mains Cable 230V C19 6-15 04-1024

8mm Hex Key 00-0007

x1

Flow Control SIlencer 02-1096

x1*

UK Mains Cable C19 04-1025

x3m

6mm Teflon White 00-1302

x1

1/4” Compression Fitting
02-4421

x1*

x3m

EU Mains Cable C19 04-1026

1/4” Teflon Tubing 00-1266

x2
x1**

1/4” - 6mm Push Fit Fitting
02-4600

US Mains Cable 110V C19 5-15 04-1035

Page 4

x3m

6mm OD x 4mm ID PE 00-1282

*

Genius 1022, 1023 and NM32LA Only

**

NM32LA 110V Only

1.

0°
0°
Unpack the generator from the shipping crate and position on a flat surface, in
desired area.

2.

00-0007
First remove the compressor transit brackets.
These can be accessed by removing the generator side panels. Starting with the left
hand side panel, use the 8mm Hex Key 00-0007, and turn the lock 90° to the right.
Page 5

3.

Once unlocked remove the left hand side panel, ensuring you disconnect the earth
lead located in the lower middle of the panel.

4.

The transit bracket is located below the compressor and has a sticker on it stating
‘Remove before use’. To remove the transit bracket, remove the four screws as
indicated, then slide the bracket out from underneath the compressor. Please retain
the bracket and screws for future transportation.
Page 6

5.

Follow the same process to remove the right hand side panel.

6.

Repeat step 4 to remove the right hand side transit bracket.

Page 7

7.

02-4600
02-1096
Select the ¼”- 6mm Push Fit Fitting 02-4600 and attach to the Drain port at the rear
of the generator. Attach the Flow Control Silencer 02-1096 to the Nitrogen Port.

8.

00-1282

Connect the 6mm PE Tubing 00-1282 to the ¼”- 6mm Push Fit Fitting 02-4600.
Fit the other end of the tubing to a suitable drain connection or container. The
container MUST NOT have an airtight seal as water and air will be expelled
periodically under a slight pressure.
Page 8

9.

04-1024/04-1025/04-1026

Select the appropriate mains cable from the fittings kit and plug the IEC 60320/C19
cable into the mains input at the rear of the generator.

10.
UK

EU

US
110V

CAUTION

US
230V

Plug the mains cable into the corresponding 110VAC 60Hz OR 230VAC 50/60Hz
single phase power supply.
CAUTION ensure the correct cable has been selected for your electrical supply.
Consult the Electrical Requirements section if you are unsure of the requirements of
your generator.
Page 9

11.

Switch the generator power ON using the switch on the front panel.

12.

Check the Generators internal voltmeter. This will measure and display the mains
voltage that is being supplied to the generator. Note the displayed voltage. If the
voltage is 195V to 219V a transformer will be required. This can be ordered directly
from Peak. 06-3200 Dual Tap Transformer 200-230V
For NM32LA (110V) voltage should not be less than 100V.
Page 10

13.

Switch the generator OFF using the switch on the front panel.

14.
CAUTION

Remove the mains cable completely from the power supply.

Page 11

15.

Re-attach both side panels to the generator, ensuring the earth leads are reconnected and the locks are secured.

16.
CAUTION

With the side panels securely re-attached, the mains power supply can be reconnected.

Page 12

17.

Again, switch the generator power ON using the switch on the front panel.

18.

30
minutes

Leave the generator switched on for a period of 30 minutes to purge the system.

Page 13

19.

The pressure gauge on the front panel will gradually increase to the factory set
pressure.

20.

After 30 minutes of running, the generator can be turned OFF.
Allow the stored gas in the internal tanks to dissipate.
Page 14

21.

The purge is now complete. Once the pressure gauge on the front of the generator
reads 0, the silencer fitting can be removed from the nitrogen port.

22.

OR
02-4421

02-4600

Depending on the size of the inlet on the instrument, select either the ¼”
Compression Fitting 02-4421 or the remaining ¼”- 6mm Push Fit Fitting 02-4600.

Page 15

23.

OR

00-1302

00-1266

Attach the appropriate sized Teflon tubing to the fitting attached to the nitrogen
port and connect to the gas inlet of your instrument.

24.

Switch the generator power ON using the switch on the front panel.

Page 16

25.

The pressure gauge will again gradually increase to the factory set pressure.

26.

/
CONGRATULATIONS
Your Peak Scientific gas generator is now fully installed, operational and ready to
supply gas on demand to your instrument.
Page 17

General Notes

Electrical requirements for 230V generators is 195V - 253V 50/60Hz. For 195V 219V a 06-3200 Dual Tap Transformer is required.
1.



Electrical requirements for the 110V generator is 100V to 127V at 60 Hz.

2.


The Teflon tube supplied in the fittings kit is to allow the generator to be installed
adjacent to the instrument it is supplying. If the generator is to be installed further
away from the instrument then attention needs to be paid to pressure drops that could
occur. The maximum distance away from the instrument the generator can be placed
still using 6mm (4mm internal diameter) or ¼” (3/16” internal diameter) tubing is 10m.
For further information relating to tubing lengths please refer to the user manual.
3.

Electrical Requirements
230

110

Frequency
50
60

Genius 1022









UK, EU, US 230V

Genius 1023









UK, EU, US 230V

NM32LA









UK, EU, US 230V

NM32LA-A









UK, EU, US 230V

NM32LA (110V)









US 110V

Generator

Voltage

Plug Type

Please familiarise yourself with the full User Manual available at www.peakscientific.
com/downloads. This includes all other technical specifications, operating
instructions, service requirements, contact details and trouble shooting.

Page 18

Go Online or Complete and Return
We know that registering any of your recently purchased products is not the
first thing on your mind- but it is very important to both of us. Not all warranties
are alike and Peak Scientific stand out against other gas suppliers as we offer a
comprehensive, quick response, on-site warranty. This means that in the very
unlikely case that your gas generator develops a fault we have rapid support
teams on-hand around the world who are able to come to your lab and get you
back up and running in no time.
Register for your comprehensive 12 month on-site warranty with ease online at
www.peakscientific.com/register.
Alternatively, you can send the completed form to Peak Scientific by post or
email at warranty@peakscientific.com.

Go Online or Complete and Return
You can register for your FREE 12 month Warranty with ease online at
www.peakscientific/protected.
Alternatively, you can send the completed form to Peak Scientific by post or
email at warranty@peakscientific.com.

Product Warranty Registration
Contact name
Email address
Company
Address
City/town
Postcode
Country
Telephone
Generator serial #
Model type
Installation date
Do you still use an
alternative gas solution i.e.
cylinders or bulk liquid?

Yes

What gas requirements do
you have in your lab?

Hydrogen

No

Nitrogen

Zero Air

Extend your cover with
Peak Scientific offer comprehensive gas generator after sales support packages.
Peak [Protected] aftercare support can guarantee an on-site response within
72 hours*, genuine parts from our ISO9001 approved factory and a 95% first-time
fix rate. See our enclosed Peak [Protected] leaflet for further information.
Important!
You have 1 month to register your Peak Scientific product from the date of installation. Once registered
the warranty will be honoured for a period of 12 months. If you wish to defer the installation of your
generator, you must notify Peak Scientific immediately by emailing warranty@peakscientific.com.
For generators that remain unregistered after 1 month from the shipment date, the warranty will be
considered active from the date of factory dispatch.
* Complete Plan only






Important!
You have 1 month to register your Peak Scientific product from the date of
installation. Once registered the warranty will be honoured for a period of 12
months. If you wish to defer the installation of your generator, you must notify
Peak Scientific immediately by emailing warranty@peakscientific.com. For
generators that remain unregistered after 1 month from the shipment date, the
warranty will be considered active from the date of factory dispatch.
Page 19

Please visit www.peakscientific.com/downloads to
download the full User Manual for your gas generator.

Peak Scientific has highly trained, fully certified Field Service Engineers located in over 20 countries
across every continent around the world. This allows us to provide an industry-leading rapid response
service to our customers. With [Peak Protected], your laboratory’s productivity becomes our top
priority.
To discuss Peak Protected generator cover and payment options speak to your local Peak
Representative or for further information contact: protected@peakscientific.com.

Peak Scientific
Fountain Crescent
Inchinnan Business Park
Inchinnan
PA4 9RE
Scotland, UK
Tel: +44 141 812 8100
Fax: +44 141 812 8200
For further information on any of our
generator products please contact
marketing@peakscientific.com

Copyright © Peak Scientific Instruments Ltd 2017 — Genius1022-1023-NM32LA Installation Guide Rev 2 PN IG-0001 RSID 1390 EN —10/11/2017