Genius XE35 (120V) IQ/OQ
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Resource ID
2702
Access
Open
Contributed by
Rachel Beel
Updated date
17 September 18
Review date
18 January 23
Title
Genius XE35 (120V) IQ/OQ
Revision Number
1
Revision Details
Initial Upload
Keywords
Genius, XE35, 120V, installation, qualification, operation, operational, IQ/OQ, IQ, OQ, service, certificate, certification, compliance, protected IQOQ, IQ, OQ, IQ/OQ, Installation Qualification Operational Qualification
Product Range
Genius
Language
UK English
Company Brand
Peak Scientific
Public / Private
private
Reviewed by Rachel Beel 18/01/22.
Extracted text
INSTALLATION QUALIFICATION
Instrument Origin and Identification
Instrument Series:
Genius XE Series
Model:
35 (120V)
Instrument Description:
Nitrogen Gas Generator
Manufacturer:
Peak Scientific Instruments Ltd
Fountain Crescent
Inchinnan Business Park
Inchinnan
Renfrew PA4 9RE
Scotland, UK
Service Contact:
Peak Scientific Instruments Ltd
Tel.
+44 (0)141-812-8100
Email support@peakscientific.com
Serial Number:
Condition when Received:
New
Used
Reconditioned
Date Received:
Installed Location:
Purchase Order Number:
Identification / Asset Number:
Fountain Crescent,
Inchinnan Business Park
Inchinnan, PA4 9RE
Scotland, UK
T: +44 (0)141 812 8100
F: +44 (0)141 812 8200
W: www.peakscientific.com
E: info@peakscientific.com
Doc. Ref.: DOC777
Revision: 1
Page 1 of 8
INSTALLATION QUALIFICATION
Instrument Specification
Instrument Parameter
Specified Range
Acceptable
Output
Nitrogen Pressure
100-116 PSI (application
dependant)
Nitrogen Flow Rate
35 NLPM
System Purge Time
30 minutes
Environment and Siting
Has the instrument been adequately acclimatized since transport or storage?
(Requires 3 hours before operation)
Yes
Operating Parameter
Ambient Temperature
Maximum Relative Humidity
No
Specified Range
5-35 ºC (41-95 ºF)
80% Non-Condensing
Maximum Altitude
2000 m (6500 ft)
Supply Voltage & Frequency
120V ±5%, 60Hz
Siting – In-House / Large Space
Siting – In-House / Confined
Space
Mains Power Outlet
Acceptable
Minimum Clearance around Machine – 100mm
(sides), 110mm (rear)
Air Conditioner/Extraction Fan
Within 2m Radius to Generator
Comments:
Fountain Crescent,
Inchinnan Business Park
Inchinnan, PA4 9RE
Scotland, UK
T: +44 (0)141 812 8100
F: +44 (0)141 812 8200
W: www.peakscientific.com
E: info@peakscientific.com
Doc. Ref.: DOC777
Revision: 1
Page 2 of 8
INSTALLATION QUALIFICATION
Instrument Delivery and Documentation
Unpack the instrument carefully. Are any items missing against the Packing List?
Yes
No
If yes, state missing items:
Is there any damage to the instrument?
Yes
No
Yes
No
If yes, describe damage:
Manufacturer informed:
Is all standard documentation included?
Present
Missing
Declaration of Conformity
Installation Guide
Installation
Installed By:
User
Authorized Engineer
Comments:
Fountain Crescent,
Inchinnan Business Park
Inchinnan, PA4 9RE
Scotland, UK
T: +44 (0)141 812 8100
F: +44 (0)141 812 8200
W: www.peakscientific.com
E: info@peakscientific.com
Doc. Ref.: DOC777
Revision: 1
Page 3 of 8
INSTALLATION QUALIFICATION
Summary Report
Instrument: GENIUS XE35
Serial Number:
Assessment of Complete Installation Qualification:
No Deviations
Deviation
Deviations
Impact on Operation
Justification for Acceptance
Successful completion of the preceding activities and checks indicates that this instrument has
been satisfactorily delivered and installed. The instrument has passed the Installation Qualification
procedure and may now be submitted for Operational Qualification.
IQ Completed By:
Date:
Deviations Approved By:
Date:
IQ Approved By:
Date:
Fountain Crescent,
Inchinnan Business Park
Inchinnan, PA4 9RE
Scotland, UK
T: +44 (0)141 812 8100
F: +44 (0)141 812 8200
W: www.peakscientific.com
E: info@peakscientific.com
Doc. Ref.: DOC777
Revision: 1
Page 4 of 8
OPERATIONAL QUALIFICATION
Pre-Run Checks
Pre-Run Check
OK
Discrepancy
N/A
Right compressor transit bracket removed
Left compressor transit bracket removed
Power-off / Isolate Generator from Mains
Power / Allow pressure to drop to Zero
Outlet pressure gauge showing 0 psig
Drain line connected to suitable outlet
Nitrogen Outlet disconnected
Comments:
Fountain Crescent,
Inchinnan Business Park
Inchinnan, PA4 9RE
Scotland, UK
T: +44 (0)141 812 8100
F: +44 (0)141 812 8200
W: www.peakscientific.com
E: info@peakscientific.com
Doc. Ref.: DOC777
Revision: 1
Page 5 of 8
Functional Tests
Note: A flow controller should be temporarily connected to the Nitrogen outlet to run these
tests.
Functional Test
Acceptance Criteria
Attach flow control silencer to
nitrogen outlet
Fitting securely attached
Apply mains power / switch on
Initialisation screen displays
voltage reading 114V – 126V
Allow to run for 30 minutes
(ensure side and top panels
are fitted)
No alarms
Pass
Fail
Outlet pressure builds to 100 or
116PSI (depending on
application)
Tank pressure builds to 130
PSI
After functional test 1. Power-off and isolate generator from mains power
2. Allow pressure to drop to zero
3. Remove test flow controller
4. Connect nitrogen outlet to instrument
5. Apply mains power and switch the generator on
Output pressure
Stable pressure shown on front
screen (100 or 116PSI)
Output Connection Leak Tight
No Leaks
Comments:
Fountain Crescent,
Inchinnan Business Park
Inchinnan, PA4 9RE
Scotland, UK
T: +44 (0)141 812 8100
F: +44 (0)141 812 8200
W: www.peakscientific.com
E: info@peakscientific.com
Doc. Ref.: DOC777
Revision: 1
Page 6 of 8
OPERATIONAL QUALIFICATION
Calibration
This instrument is factory tested using equipment traceable to national standards to ensure that all
technical specifications can be met. Testing directly following installation is not usually required,
however output flow and pressure may be verified using calibrated equipment.
Calibration Step
Pass
Fail
Calibrate output flow(s)
Serial No. of Calibrated Flow Meter -:
Calibration Due Date of Flow Meter -:
Calibrate output pressure(s)
Serial No. of Calibrated Pressure Gauge -:
Calibration Due Date of Pressure Gauge -:
Comments:
Training
Date Instrument Released for Use:
Trained Operators
Read User
Manual
Practical
Training
Authorized Signature
Comments:
Fountain Crescent,
Inchinnan Business Park
Inchinnan, PA4 9RE
Scotland, UK
T: +44 (0)141 812 8100
F: +44 (0)141 812 8200
W: www.peakscientific.com
E: info@peakscientific.com
Doc. Ref.: DOC777
Revision: 1
Page 7 of 8
OPERATIONAL QUALIFICATION
Summary Report
Instrument: GENIUS XE35
Serial Number:
Assessment of Complete Operational Qualification:
No Deviations
Deviation
Deviations
Impact on Operation
Justification for Acceptance
Successful completion of the preceding activities and checks indicate that this instrument is
operating satisfactorily following delivery and installation. The instrument has passed the
Operational Qualification procedure and may now be released for use.
OQ Completed By:
Date:
Deviations Approved By:
Date:
OQ Approved By:
Date:
Fountain Crescent,
Inchinnan Business Park
Inchinnan, PA4 9RE
Scotland, UK
T: +44 (0)141 812 8100
F: +44 (0)141 812 8200
W: www.peakscientific.com
E: info@peakscientific.com
Doc. Ref.: DOC777
Revision: 1
Page 8 of 8