Genius 3031 IQ/OQ 

Extracted text

INSTALLATION QUALIFICATION
Instrument Origin and Identification
Instrument Series:

Genius

Model:

3031

Instrument Description:

Nitrogen Gas Generator

Manufacturer:

Peak Scientific Instruments Ltd
Fountain Crescent
Inchinnan Business Park
Inchinnan
Renfrew PA4 9RE
Scotland, UK

Service Contact:

Peak Scientific Instruments Ltd
Tel.
+44 (0)141-812-8100
Email support@peakscientific.com

Serial Number:
Condition when Received:

New
Used
Reconditioned

Date Received:
Installed Location:
Purchase Order Number:
Identification / Asset Number:

Fountain Crescent,
Inchinnan Business Park
Inchinnan, PA4 9RE
Scotland, UK

T: +44 (0)141 812 8100
F: +44 (0)141 812 8200
W: www.peakscientific.com
E: info@peakscientific.com

Doc. Ref.: BF-XXX
Revision: 1
Page 1 of 9

INSTALLATION QUALIFICATION
Instrument Specification
Instrument Parameter

Specified Range

Acceptable

Output
Curtain Pressure

85 psi (5.9 bar)

Curtain Flow Rate

18 l/min (ATP)

Source Pressure

110 psi (7.6 bar)

Source Flow Rate

26 l/min (ATP)

Exhaust Pressure

70 psi (4.8 bar)

Exhaust Flow Rate

25 l/min (ATP)

System Purge Time

30 minutes

Environment and Siting
Has the instrument been adequately acclimatized since transport or storage?
(Requires 3 hours before operation)
Yes

No

Operating Parameter

Specified Range

Ambient Temperature

Acceptable

5-35 ºC (41-95 ºF)

Maximum Relative Humidity

80% Non-Condensing

Maximum Altitude

2000 m (6500 ft)

Supply Voltage & Frequency

230V ±10%, 50/60Hz
Refer to User Manual for acceptable range

Siting – In-House / Large Space

Minimum Clearance around Machine – 75mm

Siting – In-House / Confined Space

Air Conditioner/Extraction Fan

Mains Power Outlet

Within 2m Radius to Generator

Fountain Crescent,
Inchinnan Business Park
Inchinnan, PA4 9RE
Scotland, UK

T: +44 (0)141 812 8100
F: +44 (0)141 812 8200
W: www.peakscientific.com
E: info@peakscientific.com

Doc. Ref.: BF-XXX
Revision: 1
Page 2 of 9

Comments:

INSTALLATION QUALIFICATION
Instrument Delivery and Documentation
Unpack the instrument carefully. Are any items missing against the Packing List?
Yes

No

If yes, state missing items:
Is there any damage to the instrument?
Yes

No

Yes

No

If yes, describe damage:

Manufacturer informed:

Is all standard documentation included?
Present

Missing

User Manual
Declaration of Conformity
Warranty Registration Card

Installation
Installed By:

User

Authorized Engineer

Comments:

Fountain Crescent,
Inchinnan Business Park
Inchinnan, PA4 9RE
Scotland, UK

T: +44 (0)141 812 8100
F: +44 (0)141 812 8200
W: www.peakscientific.com
E: info@peakscientific.com

Doc. Ref.: BF-XXX
Revision: 1
Page 3 of 9

INSTALLATION QUALIFICATION
Summary Report
Instrument:

Genius 3031

Serial Number:

Assessment of Complete Installation Qualification:
No Deviations
Deviation

Deviations

Impact on Operation

Justification for Acceptance

Successful completion of the preceding activities and checks indicates that this instrument has been
satisfactorily delivered and installed. The instrument has passed the Installation Qualification
procedure and may now be submitted for Operational Qualification.
IQ Completed By:

Date:

Deviations Approved By:

Date:

IQ Approved By:

Date:

Fountain Crescent,
Inchinnan Business Park
Inchinnan, PA4 9RE
Scotland, UK

T: +44 (0)141 812 8100
F: +44 (0)141 812 8200
W: www.peakscientific.com
E: info@peakscientific.com

Doc. Ref.: BF-XXX
Revision: 1
Page 4 of 9

OPERATIONAL QUALIFICATION
Pre-Run Checks
Pre-Run Check

OK

Discrepancy

N/A

Compressor Transit Brackets Removed
Pressure gauges showing 0 psig
Gas Outlets Disconnected
Drain line connected to suitable outlet
Comments:

Fountain Crescent,
Inchinnan Business Park
Inchinnan, PA4 9RE
Scotland, UK

T: +44 (0)141 812 8100
F: +44 (0)141 812 8200
W: www.peakscientific.com
E: info@peakscientific.com

Doc. Ref.: BF-XXX
Revision: 1
Page 5 of 9

Functional Tests
Functional Test

Acceptance Criteria

Apply Mains Power / Switch On

Internal Volt meter reads
between 220V – 253V

Allow to run for 10 minutes.

Pressure builds to 85, 110 and
70 psi on Curtain, Source and
Exhaust gauges respectively

(Ensure Side Panels are fitted)
Output pressures

Pass

Fail

Stable pressure shown on panel
pressure gauges

After 30 minutes 1. Perform Calibration on the Generator

Calibration
This instrument is supplied fully calibrated by the manufacturer using equipment traceable to
national standards. Calibration directly following installation is not usually required.
Calibration Step

Pass

Fail

Calibrate output flows
Serial No. of Calibrated Flow Meter -:
Calibration Due Date of Flow Meter -:
Calibrate output pressures
Serial No. of Calibrated Pressure Gauge -:
Calibration Due Date of Pressure Gauge -:
Comments:

2. Power-off / Isolate Generator from Mains Power / Allow pressure to drop to Zero
3. Connect Gas lines to instrument
4. Apply Mains Power / Switch On
5. Allow to run for 10 minutes

Fountain Crescent,
Inchinnan Business Park
Inchinnan, PA4 9RE
Scotland, UK

T: +44 (0)141 812 8100
F: +44 (0)141 812 8200
W: www.peakscientific.com
E: info@peakscientific.com

Doc. Ref.: BF-XXX
Revision: 1
Page 6 of 9

Functional Test contd.

Acceptance Criteria

Pass

Output pressures

Stable pressure shown on panel
pressure gauges

Output Connections Leak Tight

Fail

No Leaks

Comments:

Fountain Crescent,
Inchinnan Business Park
Inchinnan, PA4 9RE
Scotland, UK

T: +44 (0)141 812 8100
F: +44 (0)141 812 8200
W: www.peakscientific.com
E: info@peakscientific.com

Doc. Ref.: BF-XXX
Revision: 1
Page 7 of 9

OPERATIONAL QUALIFICATION
Training
Date Instrument Released for Use:
Trained Operators

Read User
Manual

Practical
Training

Authorized Signature

Comments:

Fountain Crescent,
Inchinnan Business Park
Inchinnan, PA4 9RE
Scotland, UK

T: +44 (0)141 812 8100
F: +44 (0)141 812 8200
W: www.peakscientific.com
E: info@peakscientific.com

Doc. Ref.: BF-XXX
Revision: 1
Page 8 of 9

OPERATIONAL QUALIFICATION
Summary Report
Instrument: Genius 3031

Serial Number:

Assessment of Complete Operational Qualification:
No Deviations
Deviation

Deviations

Impact on Operation

Justification for Acceptance

Successful completion of the preceding activities and checks indicates that this instrument is
operating satisfactorily following delivery and installation. The instrument has passed the Operational
Qualification procedure and may now be released for use.
OQ Completed By:

Date:

Deviations Approved By:

Date:

OQ Approved By:

Date:

Fountain Crescent,
Inchinnan Business Park
Inchinnan, PA4 9RE
Scotland, UK

T: +44 (0)141 812 8100
F: +44 (0)141 812 8200
W: www.peakscientific.com
E: info@peakscientific.com

Doc. Ref.: BF-XXX
Revision: 1
Page 9 of 9