Precision Hydrogen (All B&W Screen Models) - Installation Guide
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Resource ID
1077
Access
Open
Contributed by
Derek Rennie
Updated date
28 April 22
Review date
01 May 24
Title
Precision Hydrogen (All B&W Screen Models) - Installation Guide
Revision Number
6
Revision Details
Fittings kit update - LC
Keywords
Precision, Hydrogen, Standard, Trace, All, Models, Installation, Guide
Product Range
Precision
Language
UK English
Company Brand
Peak Scientific
Part Number
IG-PREC-H2
Reviewed on 3rd May 2017 - LC
Extracted text
Precision Hydrogen (All B&W Screen Models)
Installation Guide
Precision Hydrogen Installation Guide Rev 6 PN IG-PREC-H2 RSID 1077 29/04/22
Fittings Kit
x2
Transit Plug 3301437
x1
US Mains Cable C13 6-15 04-1029*
x1m
Tygon Tubing 05-3131
x1**
Barbed Fitting 05-7029
x1
US Mains Cable C13 5-15 04-1039*
x1m
****Teflon Tubing 00-4411
x1
UK Mains Cable C13 04-1028
x1
***4L Water Bottle 10-9016
x1
EU Mains Cable C13 04-1038
Page 2
* See Section 14, Regarding Connection Type
** Additional Barbed Fitting with 4L Water Bottle
*** Optional Extra
**** Precision Hydrogen Trace Only
1.
Unpack the generator from the shipping crate and position on a flat surface, in
desired area.
CAUTION the weight of the unit constitutes a two man lift. Safe lifting practices are
advised.
2.
7.5 cm
7.5 cm
7.5 cm
Ensure that there is at least 7.5 cm of space, to the sides and rear of the generator.
Page 3
3.
3301437
Remove the two Transit Plugs from the H2 and O2 Vent ports located at the
rear of the generator.
4.
Copper /
Stainless
Steel only
Hydrogen
Trace
Hydrogen
Copper /
Stainless
Steel only
Connect tubing, to the H2 Delivery port at the rear of the generator. Tubing must be
clean grade copper or stainless steel only.
Page 4
5.
Connect the other end of the tubing to the Application.
Hydrogen
Trace
6.
Hydrogen
00-4411
Fit appropriate tubing to H2 Exhaust output. For Trace models use the supplied
Teflon Tubing.
Flow from the exhaust is minimal during operation.
Page 5
7.
05-7029
05-3131
The Tygon Tubing and Barbed Fitting supplied in the generator fittings kit should be
connected to the Fill port at the rear of the generator.
8.
If using a Peak Water Bottle, connect the remaining Barbed Fitting, from the fittings
kit, to the other end of the Tygon Tubing.
If using an alternative water bottle, connect the Tygon Tubing to your High Grade
De-Ionised Water Supply (<1 µS/cm) and continue from step 13.
Page 6
9.
Remove the lid from the bottle by unscrewing anticlockwise and rinse the bottle with
High Grade De-Ionised Water (<1 µS/cm).
10.
After the bottle has been rinsed it should be filled with High Grade De-Ionised Water
(<1 µS/cm).
Page 7
11.
Once the bottle has been filled, replace the lid.
12.
Ensure the lid is securely fastened by turning it clockwise, and that the air-holes on
the lid are free from obstruction.
Page 8
13.
Connect the Barbed Fitting on the end of the Tygon Tubing to the connection on the
top of the filled Water Bottle, ensuring there is a secure connection.
14.
Make sure the Water Bottle is on a level surface at the same height as the generator.
Page 9
15.
04-1028
04-1029
04-1038
04-1039
Select the appropriate mains cable from the fittings kit and insert the IEC 60320/C13
plug into the mains input at the rear of the generator.
Please note both 110V and 230V US cables have been supplied, ensure correct
mains cable is used to match the rating on the generators serial plate.
16.
100-230VAC 50/60Hz
Plug the mains cable into an appropriate 100-230VAC 50/60Hz single phase power
supply.
Page 10
17.
Turn the generator on, using the switch on the back of the unit.
18.
The touch HMI screen will illuminate and the start screen will be displayed.
Page 11
19.
Hydrogen
Trace
Hydrogen
Peak Scientific
Precision H2 Trace
PLC Software Version - *.**
HMI Software Version - *.**
Peak Scientific
Precision H2
PLC Software Version - *.**
HMI Software Version - *.**
The system will now run diagnostics and a leak detection test.
Note: In the unlikely event that diagnostics are unsuccessful, an alarm will sound
and a red failure screen will be displayed, complete with a mute button. The user is
prompted at this point to contact their Peak service provider.
20.
Hydrogen
Trace
DELIVERY PRESSURE - *.*
BAR
Hydrogen
SYSTEM STAND-BY @ -*.* BAR
SYSTEM STAND-BY
GEL LIFE
- *** % USED
% FLOW
START
MENU
START
MENU
Upon completion of the diagnostic checks, the home screen will be displayed. The
user should now select MENU.
Page 12
21.
Hydrogen
Trace
CHANGE UNITS TO
SET PRESSURE
-*.*
BACK
Hydrogen
PSI
BAR
SHUT DOWN
CHANGE UNITS TO
SET PRESSURE
-*.*
BACK
PSI
BAR
SHUT DOWN
The desired unit of measure and pressure should now be selected, by pressing the
unit or pressure displayed.
22.
Hydrogen
Trace
CHANGE UNITS TO
SET PRESSURE
BACK
75
Hydrogen
BAR
PSI
SHUT DOWN
CHANGE UNITS TO
SET PRESSURE
BACK
75
BAR
PSI
SHUT DOWN
Once the desired unit of measure and pressure have been selected, pressing BACK
will return the user to the home screen.
Page 13
23.
Hydrogen
Trace
DELIVERY PRESSURE - 75
PSI
Hydrogen
SYSTEM STAND-BY @ 75
SYSTEM STAND-BY
GEL LIFE
- *** % USED
% FLOW
START
PSI
MENU
START
MENU
Pressing START will start the supply to the application. The unit may take a few
minutes to adjust to the desired pressure.
24.
Hydrogen
Trace
DELIVERY PRESSURE - 75
PSI
Hydrogen
SYSTEM RUNNING
@ 75
SYSTEM RUNNING
GEL LIFE
- *** % USED
% FLOW
STOP
MENU
PSI
STOP
MENU
The unit will now maintain the desired pressure, while the application is supplied.
Page 14
25.
Hydrogen
Trace
DELIVERY PRESSURE - 75
Hydrogen
SYSTEM RUNNING
PSI
@ 75
SYSTEM RUNNING
GEL LIFE
- *** % USED
% FLOW
STOP
PSI
MENU
STOP
MENU
The system can be stopped at any time by pressing STOP. This will return the
generator to Standby mode.
26.
Hydrogen
Trace
Hydrogen
24
Hours
12
Hours
It is recommended that the unit is left to run for 12 hours (Hydrogen) or 24 hours
(Hydrogen Trace) before utilisation.
Page 15
27.
.
CONGRATULATIONS
Your PEAK SCIENTIFIC gas generator is now fully installed, operational and ready to
supply gas on demand to your instrument.
Page 16
General Notes
Ensure water supply bottle is not located above the height of the generator, and
that the supply is not pressurised.
'
'
Electrical requirements are 100-230V rms nominal. However, running continuously
at voltages outwith this is not recommended. Extended periods at extremes can
have a detrimental effect on the operation and life of the Generator.
Ensure that all pipework between generator and equipment is checked for leaks.
Please familiarise yourself with the full User Manual supplied at www.peakscientific.
com. This includes all other technical specifications, operating instructions, service
requirements, contact details and trouble shooting.
It is very important to register your generator with PEAK SCIENTIFIC. This will
initiate your warranty entitlement. Please use the form on the next page to register
your generator. You will need the generators serial number which can be found on
the serial label on the rear of the generator.
Page 17
Go Online or Complete and Return
You can register for your FREE 12 month Warranty with ease online at
www.peakscientific.com/protected.
Alternatively, you can send the completed form to Peak Scientific by post or
email at warranty@peakscientific.com.
Go Online or Complete and Return
You can register for your FREE 12 month Warranty with ease online at
www.peakscientific/protected.
Alternatively, you can send the completed form to Peak Scientific by post or
email at warranty@peakscientific.com.
Product Warranty Registration
Contact name
Email address
Company
Address
City/town
Postcode
Country
Telephone
Generator serial #
Model type
Installation date
Do you still use an
alternative gas solution i.e.
cylinders or bulk liquid?
Yes
What gas requirements do
you have in your lab?
Hydrogen
No
Nitrogen
Zero Air
Extend your cover with
Peak Scientific offer comprehensive gas generator after sales support packages.
Peak [Protected] aftercare support can guarantee an on-site response within
72 hours*, genuine parts from our ISO9001 approved factory and a 95% first-time
fix rate. See our enclosed Peak [Protected] leaflet for further information.
Important!
You have 1 month to register your Peak Scientific product from the date of installation. Once registered
the warranty will be honoured for a period of 12 months. If you wish to defer the installation of your
generator, you must notify Peak Scientific immediately by emailing warranty@peakscientific.com.
For generators that remain unregistered after 1 month from the shipment date, the warranty will be
considered active from the date of factory dispatch.
* Complete Plan only
Important!
You have 1 month to register your Peak Scientific product from the date of
installation. Once registered the warranty will be honoured for a period of 12
months. If you wish to defer the installation of your generator, you must notify
Peak Scientific immediately by emailing warranty@peakscientific.com. For
generators that remain unregistered after 1 month from the shipment date, the
warranty will be considered active from the date of factory dispatch.
Page 18
Page 19
Peak Scientific has highly trained, fully certified Field Service Engineers located in over 20 countries
across every continent around the world. This allows us to provide an industry-leading rapid response
service to our customers. With [Peak Protected], your laboratory’s productivity becomes our top
priority.
To discuss Peak Protected generator cover and payment options speak to your local Peak
Representative or for further information contact: protected@peakscientific.com
Peak Scientific
Fountain Crescent
Inchinnan Business Park
Inchinnan
PA4 9RE
Scotland, UK
Tel: +44 141 812 8100
Fax: +44 141 812 8200
For further information on any of our
generator products please contact
marketing@peakscientific.com
PrecisionHydrogenInstallationGuideRev6PNIG-PREC-H2RSID107729/04/22