Genius XE QSD - Installation Guide 

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<p>Genius XE QSD<br> Installation Guide<br><br> Genius XE QSD Installation Guide Rev 2 RSID 3495 EN 03/03/20<br><br> Change History<br> Rev<br><br> Comment<br><br> Name<br><br> Date<br><br> How to use this Installation Guide<br> This document is intended to be used only as a Quick Start Guide, to facilitate safe and<br> correct installation and initial configuration of your Peak Scientific gas generator.<br> For more extensive user operation directions, we recommend you download the User<br> Manual from the website.<br><br> Please visit www.peakscientific.com/downloads to<br> download the full User Manual for your gas generator.<br> Thank you for selecting Peak Scientific to meet your laboratory gas generation needs,<br> and should you require any further assistance or support please do not hesitate to<br> contact Peak Scientific or Peak Partner from which you purchased your generator.<br><br> Page 2<br><br> Safety Notices<br> Peak Scientific Instruments cannot anticipate every possible circumstance which may<br> represent a potential hazard. The warnings detailed within this document detail the<br> most known potential hazards, but by definition cannot be all inclusive. If the user<br> employs an operating procedure, item of equipment or a method of working which<br> is not specifically recommended by Peak Scientific, the user must ensure that the<br> equipment will not be damaged or become hazardous to persons or property.<br><br> Symbols<br> This document uses the following symbols to highlight specific areas important to the<br> safe and proper use of the Generator<br><br> WARNING<br><br> A WARNING notice denotes a hazard. It calls attention to an operating procedure,<br> process or similar, which if not correctly performed or adhered to, could cause<br> personal injury or in the worst case death. Do not proceed beyond a WARNING<br> notice until the indicated conditions are fully understood or met.<br><br> CAUTION<br><br> A CAUTION notice denotes a hazard. It calls attention to an operating procedure,<br> process or similar, which if not correctly performed or adhered to, could cause<br> damage to the Generator or the Application. Do not proceed beyond a CAUTION<br> notice until the indicated conditions are fully understood or met.<br> Caution, risk of electric shock. Ensure power to the Generator has been removed<br> before proceeding.<br><br> Safety Notice to Users<br><br> WARNING<br><br> WARNING<br><br> WARNING<br><br> Page 3<br><br> These instructions must be read thoroughly and understood before<br> installation and operation of your Peak Generator. Use of the generator<br> in a manner not specified by Peak Scientific MAY impair the SAFETY<br> provided by the equipment.<br> When handling, operating or carrying out any maintenance, personnel<br> must employ safe engineering practices and observe all relevant local<br> health and safety requirements and regulations. The attention of UK<br> users is drawn to the Health and Safety at Work Act 1974, and the<br> Institute of Electrical Engineers regulations.<br> If the equipment is used in a manner not specified by the manufacturer,<br> the protection provided by the equipment may be impaired.<br><br> Fittings Kit<br><br> x3<br> ¼” Compression Fitting<br> 02-4421<br><br> x3<br><br> x1<br><br> US Mains Cable C19 6-15 04-1024<br><br> Flow Control SIlencer 02-1096<br><br> x1<br> ¼” - 6mm Push Fit Fitting<br> 02-4600<br><br> 3x3m<br><br> x1<br><br> UK Mains Cable C19 04-1025<br><br> ¼” Teflon Tubing 00-1266<br><br> x1<br> 4mm Hex Key 3300407<br><br> x1<br><br> EU Mains Cable C19 04-1026<br><br> Page 4<br><br> x3m<br> 6mm OD x 4mm ID PE 00-1282<br><br> 1.<br><br> 0°<br> 0°<br> Unpack the generator from the shipping crate and position on a flat surface, in<br> desired area.<br><br> 2.<br><br> 3300407<br><br> First remove the compressor transit brackets.<br> These can be accessed by removing the generator’s right-hand side and top panels.<br> Starting with the top panel, use the 4mm Hex Key 3300407 to loosen the two<br> cap screws fixing the top plate to the rear of the generator, then tilt up and slide<br> backwards to release the top plate from the generator.<br> Page 5<br><br> 3.<br><br> 3300407<br><br> Once the top plate has been removed, use the 4mm Hex Key 3300407 to loosen the<br> two cap screws fixing the right-hand side panel to the rear of the generator, then tilt<br> outwards and slide backwards to release the side plate from the generator.<br><br> 4.<br><br> 3300407<br><br> With the right-hand side plate removed, use the 4mm Hex Key 3300407 to remove<br> the hex bolts holding the compressor door in place, taking care to retain the spring<br> washers.<br> Page 6<br><br> 5.<br><br> 10mm Spanner<br><br> The transit brackets are located below the compressors and have stickers on them<br> stating ‘Remove before use’. To remove the transit brackets, use a 10mm spanner<br> to remove the two screws on each bracket as indicated, then slide the brackets out<br> from underneath the compressors. There are three brackets in total. Please retain<br> the brackets and screws for future transportation.<br><br> 6.<br><br> 3300407<br><br> Replace the compressor doors, again using the 4mm Hex Key 3300407.<br><br> Page 7<br><br> 7.<br><br> 3300407<br><br> Reattach the right hand side and top panel to the generator<br> Ensure all screws are firmly tightened<br> WARNING<br><br> 8.<br><br> 02-1096<br><br> 02-4600<br> Select the 6mm Push Fit Fitting 02-4600 and attach to the Drain port at the rear<br> of the generator. Attach the Flow Control Silencer 02-1096 to the Nitrogen and Air<br> ports.<br> Page 8<br><br> 9.<br><br> 00-1266<br><br> Connect the 6mm Polyethylene Tubing 00-1266 to the 6mm Push Fit Fitting 02-4600.<br> Fit the other end of the tubing to a suitable drain connection or container. The<br> container MUST NOT have an airtight seal as water and air will be expelled<br> periodically under a slight pressure.<br><br> 10.<br><br> 04-1024/04-1025/04-1026/04-1035<br> Select the appropriate power cable from the fittings kit and plug the IEC 60320/C19<br> cable into the power input at the rear of the generator.<br><br> Page 9<br><br> 11.<br> UK<br><br> EU<br><br> CAUTION<br><br> US<br> 230V<br> Plug the mains cable into the corresponding 230VAC 50/60Hz single phase power<br> supply.<br> CAUTION ensure the correct cable has been selected for your electrical supply.<br> Consult the Electrical Requirements section if you are unsure of the requirements of<br> your generator.<br><br> 12.<br><br> Switch the generator ON using the switch on the rear panel<br><br> Page 10<br><br> 13.<br><br> 30<br> minutes<br><br> Leave the generator switched on for a period of 30 minutes to purge the system.<br><br> 14.<br><br> After 30 minutes of running, the generator can be turned OFF.<br> Allow the stored gas in the internal tanks to dissipate.<br> Page 11<br><br> 15.<br><br> Once the pressure has dissipated the silencer fittings can be removed from the<br> Nitrogen and Air ports.<br><br> 16.<br><br> 02-4421<br><br> Depending on the size of the inlet on the instrument, select either the ¼”<br> Compression Fitting 02-4421 or the remaining ¼”- 6mm Push Fit Fittings 02-4600<br> and connect these to the Nitrogen and Air ports.<br> Page 12<br><br> 17.<br><br> 00-1266<br><br> Attach the appropriate sized Teflon tubing to the fitting attached to the Nitrogen<br> and Air ports and connect the other end to the gas inlet of your instrument.<br><br> 18.<br><br> Switch the generator ON using the switch on the rear panel<br><br> Page 13<br><br> 19.<br><br> /<br> CONGRATULATIONS<br> Your Peak Scientific gas generator is now fully installed, operational and ready to<br> supply gas on demand to your instrument.<br><br> Page 14<br><br> General Notes<br><br> Electrical requirements are 220 - 240v ±10%. Running at voltages outwith this is<br> not recommended. Extended periods at extremes can have a detrimental effect on the<br> operation and life of the Generator.<br> 1.<br><br><br> The Teflon tube supplied in the fittings kit is to allow the generator to be installed<br> adjacent to the instrument it is supplying. If the generator is to be installed further<br> away from the instrument then attention needs to be paid to pressure drops that could<br> occur. The maximum distance away from the instrument the generator can be placed<br> still using 6mm (4mm internal diameter) or ¼” (3/16” internal diameter) tubing is 10m.<br> For further information relating to tubing lengths please refer to the user manual.<br><br> 2.<br><br> Please familiarise yourself with the full User Manual available at www.peakscientific.<br> com/downloads. This includes all other technical specifications, operating<br> instructions, service requirements, contact details and trouble shooting.<br><br> Page 15<br><br> Go Online or Complete and Return<br> We know that registering any of your recently purchased products is not the<br> first thing on your mind- but it is very important to both of us. Not all warranties<br> are alike and Peak Scientific stand out against other gas suppliers as we offer a<br> comprehensive, quick response, on-site warranty. This means that in the very<br> unlikely case that your gas generator develops a fault we have rapid support<br> teams on-hand around the world who are able to come to your lab and get you<br> back up and running in no time.<br> Register for your comprehensive 12 month on-site warranty with ease online at<br> www.peakscientific.com/register.<br> Alternatively, you can send the completed form to Peak Scientific by post or<br> email at warranty@peakscientific.com.<br><br> Go Online or Complete and Return<br> You can register for your FREE 12 month Warranty with ease online at<br> www.peakscientific/protected.<br> Alternatively, you can send the completed form to Peak Scientific by post or<br> email at warranty@peakscientific.com.<br><br> Product Warranty Registration<br> Contact name<br> Email address<br> Company<br> Address<br> City/town<br> Postcode<br> Country<br> Telephone<br> Generator serial #<br> Model type<br> Installation date<br> Do you still use an<br> alternative gas solution i.e.<br> cylinders or bulk liquid?<br><br> Yes<br><br> What gas requirements do<br> you have in your lab?<br><br> Hydrogen<br><br> No<br><br> Nitrogen<br><br> Zero Air<br><br> Extend your cover with<br> Peak Scientific offer comprehensive gas generator after sales support packages.<br> Peak [Protected] aftercare support can guarantee an on-site response within<br> 72 hours*, genuine parts from our ISO9001 approved factory and a 95% first-time<br> fix rate. See our enclosed Peak [Protected] leaflet for further information.<br> Important!<br> You have 1 month to register your Peak Scientific product from the date of installation. Once registered<br> the warranty will be honoured for a period of 12 months. If you wish to defer the installation of your<br> generator, you must notify Peak Scientific immediately by emailing warranty@peakscientific.com.<br> For generators that remain unregistered after 1 month from the shipment date, the warranty will be<br> considered active from the date of factory dispatch.<br> * Complete Plan only<br><br> <br> <br> <br> <br><br> Important!<br> You have 1 month to register your Peak Scientific product from the date of<br> installation. Once registered the warranty will be honoured for a period of 12<br> months. If you wish to defer the installation of your generator, you must notify<br> Peak Scientific immediately by emailing warranty@peakscientific.com. For<br> generators that remain unregistered after 1 month from the shipment date, the<br> warranty will be considered active from the date of factory dispatch.<br> Page 16<br><br> Page 17<br><br> Page 18<br><br> Page 19<br><br> Please visit www.peakscientific.com/downloads to<br> download the full User Manual for your gas generator.<br><br> Peak Scientific has highly trained, fully certified Field Service Engineers located in over 20 countries<br> across every continent around the world. This allows us to provide an industry-leading rapid response<br> service to our customers. With [Peak Protected], your laboratory’s productivity becomes our top<br> priority.<br> To discuss Peak Protected generator cover and payment options speak to your local Peak<br> Representative or for further information contact: protected@peakscientific.com.<br><br> Peak Scientific<br> Fountain Crescent<br> Inchinnan Business Park<br> Inchinnan<br> PA4 9RE<br> Scotland, UK<br> Tel: +44 141 812 8100<br> Fax: +44 141 812 8200<br> For further information on any of our<br> generator products please contact<br> marketing@peakscientific.com<br> Genius XE QSD Installation Guide Rev 2 RSID 3495 EN 03/03/20<br><br></p>