Genius XE SMZ - Installation Guide  

Extracted text

Genius XE SMZ
Installation Guide

IMPORTANT

Register product to operate at
www.peakscientific.com/activate

Genius XE SMZ Installation Guide Rev 1 PN IG-0033 RSID 4040 EN 15/02/23

IMPORTANT

Register Product to Operate
To begin operation of your unit you will need to register your generator. You can
do so by visiting www.peakscientific.com/activate or by downloading the Peak
Genius App.
Registering will activate your 2 year warranty* - covering every single
component in your generator.







Important!
You must register your generator before nitrogen generation can commence. In
order to be eligible for warranty your generator must be registered to the end
user (not a reseller or distributor) and must have a paid annual preventative
maintenance arranged within 12 months of the installation date & carried out by
a Peak approved Field Service Engineer. Once registered the warranty will be
honoured for a period of 24 months.**
* 2nd year warranty subject to completion of preventative maintenance visit arranged within 12 months of installtion.
For terms and conditions please visit www.peakscientific.com/warranty-statement/
** Call out and labour charges may apply where generator was not purchased directly from Peak

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Change History
Rev

Comment

Name

Date

How to use this Installation Guide
This document is intended to be used only as a Quick Start Guide, to facilitate safe and
correct installation and initial configuration of your Peak Scientific gas generator.
For more extensive user operation directions, we recommend you download the User
Manual from the website.

Please visit www.peakscientific.com/downloads to
download the full User Manual for your gas generator.
Thank you for selecting Peak Scientific to meet your laboratory gas generation needs,
and should you require any further assistance or support please do not hesitate to
contact Peak Scientific or Peak Partner from which you purchased your generator.

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Safety Notices
Peak Scientific Instruments cannot anticipate every possible circumstance which may
represent a potential hazard. The warnings detailed within this document detail the
most known potential hazards, but by definition cannot be all inclusive. If the user
employs an operating procedure, item of equipment or a method of working which
is not specifically recommended by Peak Scientific, the user must ensure that the
equipment will not be damaged or become hazardous to persons or property.

Symbols
This document uses the following symbols to highlight specific areas important to the
safe and proper use of the Generator

WARNING

A WARNING notice denotes a hazard. It calls attention to an operating procedure,
process or similar, which if not correctly performed or adhered to, could cause
personal injury or in the worst case death. Do not proceed beyond a WARNING
notice until the indicated conditions are fully understood or met.

CAUTION

A CAUTION notice denotes a hazard. It calls attention to an operating procedure,
process or similar, which if not correctly performed or adhered to, could cause
damage to the Generator or the Application. Do not proceed beyond a CAUTION
notice until the indicated conditions are fully understood or met.
Caution, risk of electric shock. Ensure power to the Generator has been removed
before proceeding.

Safety Notice to Users

WARNING

WARNING

WARNING

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These instructions must be read thoroughly and understood before
installation and operation of your Peak Generator. Use of the generator
in a manner not specified by Peak Scientific MAY impair the SAFETY
provided by the equipment.
When handling, operating or carrying out any maintenance, personnel
must employ safe engineering practices and observe all relevant local
health and safety requirements and regulations. The attention of UK
users is drawn to the Health and Safety at Work Act 1974, and the
Institute of Electrical Engineers regulations.
If the equipment is used in a manner not specified by the manufacturer,
the protection provided by the equipment may be impaired.

Fittings Kit

x2
¼” Compression Fitting
02-4421

x2

x1

US Mains Cable C19 6-15 04-1024

Flow Control SIlencer 02-1096

x3
¼” - 6mm Push Fit Fitting
02-4600

3x3m

x1

UK Mains Cable C19 04-1025

¼” Teflon Tubing 00-1266

x1
4mm Hex Key 3300407

x1

EU Mains Cable C19 04-1026

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3x3m
6mm OD x 4mm ID PE 00-1282

1.

0°
0°
Unpack the generator from the shipping crate and position on a flat surface, in
desired area.

2.

3300407

First remove the compressor transit brackets.
These can be accessed by removing the generator’s right-hand side and top panels.
Starting with the top panel, use the 4mm Hex Key 3300407 to loosen the two
cap screws fixing the top plate to the rear of the generator, then tilt up and slide
backwards to release the top plate from the generator.
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3.

3300407

Once the top plate has been removed, use the 4mm Hex Key 3300407 to loosen the
two cap screws fixing the right-hand side panel to the rear of the generator, then tilt
outwards and slide backwards to release the side plate from the generator.

4.

3300407

With the right-hand side plate removed, use the 4mm Hex Key 3300407 to remove
the hex bolts holding the compressor door in place, taking care to retain the spring
washers.
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5.

10mm Spanner

The transit brackets are located below the compressors and have stickers on them
stating ‘Remove before use’. To remove the transit brackets, use a 10mm spanner
to remove the two screws on each bracket as indicated, then slide the brackets out
from underneath the compressors. There are three brackets in total. Please retain
the brackets and screws for future transportation.

6.

3300407

Replace the compressor doors, again using the 4mm Hex Key 3300407.

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7.

3300407

Reattach the right hand side and top panel to the generator
Ensure all screws are firmly tightened
WARNING

8.

02-1096

02-4600
Select the 6mm Push Fit Fitting 02-4600 and attach to the Drain port at the rear
of the generator. Attach the Flow Control Silencer 02-1096 to the Nitrogen and Air
ports.
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9.

00-1282

Connect the 6mm Polyethylene Tubing 00-1282 to the 6mm Push Fit Fitting 02-4600.
Fit the other end of the tubing to a suitable drain connection or container. The
container MUST NOT have an airtight seal as water and air will be expelled
periodically under a slight pressure.

10.

04-1024/04-1025/04-1026/04-1035
Select the appropriate power cable from the fittings kit and plug the IEC 60320/C19
cable into the power input at the rear of the generator.

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11.
UK

EU

CAUTION

US
230V
Plug the mains cable into the corresponding 230VAC 50/60Hz single phase power
supply.
CAUTION ensure the correct cable has been selected for your electrical supply.
Consult the Electrical Requirements section if you are unsure of the requirements of
your generator.

12.

Switch the generator ON using the switch on the rear panel

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13.

REGISTER YOU GENERATOR WITH OUR APP
OR VISIT WWW.PEAKSCIENTIFIC.COM/ACTIVATE
SERIAL: [ XXXXXXXXXXXX ]

I’ve got my pin

Before the generator will start-up for the first time the user must enter a unique 4-digit
PIN code.
To receive your generator’s unique PIN code, please register on the Peak website www.
peakscientific.com/activate or by downloading the Peak mobile app from the Google Play
Store or Apple App Store. A PIN code may also be requested by phoning the Peak helpdesk.
You will require the generator serial number which is displayed on the screen below.
This code is only required on the initial start-up of the unit on the screen on the front
of the generator.

14.






Serial: 999999999 UTC: 24:24



[Passcode: XXXX]

1

2

3

4

5

6

7

8

9

Cancel

0

Enter your PIN. If entered incorrectly the screen will briefly display a wrong pass code
warning before allowing a new PIN entry attempt.
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15.

30
minutes

Leave the generator switched on for a period of 30 minutes to purge the system.

16.

After 30 minutes of running, the generator can be turned OFF.
Allow the stored gas in the internal tanks to dissipate.
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17.

Once the pressure has dissipated the silencer fittings can be removed from the
Nitrogen and Air ports.

18.

OR
02-4600

02-4421

Depending on the size of the inlet on the instrument, select either the ¼”
Compression Fitting 02-4421 or the remaining ¼”- 6mm Push Fit Fittings 02-4600
and connect these to the Nitrogen and Air ports.
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19.

OR
00-1282

00-1266

Attach the appropriate sized tubing to the fitting attached to the Nitrogen and Air
ports and connect the other end to the gas inlet of your instrument.

20.

Switch the generator ON using the switch on the rear panel

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210.

/
CONGRATULATIONS
Your Peak Scientific gas generator is now fully installed, operational and ready to
supply gas on demand to your instrument.

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General Notes
Electrical requirements are 220 - 240v ±10%. Running at voltages outwith this is
not recommended. Extended periods at extremes can have a detrimental effect on the
operation and life of the Generator.
1.

The Teflon tube supplied in the fittings kit is to allow the generator to be installed
adjacent to the instrument it is supplying. If the generator is to be installed further
away from the instrument then attention needs to be paid to pressure drops that could
occur. The maximum distance away from the instrument the generator can be placed
still using 6mm (4mm internal diameter) or ¼” (3/16” internal diameter) tubing is 10m.
For further information relating to tubing lengths please refer to the user manual.

2.

Please familiarise yourself with the full User Manual available at www.peakscientific.
com/downloads. This includes all other technical specifications, operating
instructions, service requirements, contact details and trouble shooting.

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Page 18

Page 19

Please visit www.peakscientific.com/downloads to
download the full User Manual for your gas generator.

Peak Scientific has highly trained, fully certified Field Service Engineers located in over 20 countries
across every continent around the world. This allows us to provide an industry-leading rapid response
service to our customers. With [Peak Protected], your laboratory’s productivity becomes our top
priority.
To discuss Peak Protected generator cover and payment options speak to your local Peak
Representative or for further information contact: protected@peakscientific.com.

Peak Scientific
Fountain Crescent
Inchinnan Business Park
Inchinnan
PA4 9RE
Scotland, UK
Tel: +44 141 812 8100
Fax: +44 141 812 8200
For further information on any of our
generator products please contact
marketing@peakscientific.com
Genius XE SMZ Installation Guide Rev 1 PN IG-0033 RSID 4040 EN 15/02/23