Corona 1010A - User Manual  

Extracted text

Corona 1010A
User Manual

Corona 1010A User Manual Rev 4 RSID 4872 EN 13/08/24

Contents
Change History
How to use this Manual
Introduction
Warranties and Liabilities
Safety Notices
Symbols
Safety Notice to Users
EU Declaration of Conformity
UK Declaration of Conformity
WEEE Compliance Statement
CSA Compliance Statement
EMC Class A Compliance Statements
Technical Specification
Corona 1010A
Unpacking
Fittings Kit Contents
Unpacking Instructions
Installation
Generator Environment
Generator Overview
Corona 1010A General Dimensions
Corona 1010A Rear Connections
Electrical Connection
Connecting to the application
Tubing Lengths
Normal Operation
On Demand Gas
Unusual Operation
Service Screens
Information Screens
Service Log-in Screen
Service Requirements
Service Schedule
Peak Protected
Cleaning
Troubleshooting

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Change History
Rev

Comment

Name

Date

1

Initial Release

D.lai

22/12/22

2

Update to fittings kit

L. Couttie

25/05/23

3

Declarations Update

L. Couttie

29/06/23

4

Warranty Update

L. Couttie

13/08/2024

How to use this Manual
This manual is intended for end users and has been written as a reference document
where you can skip to the relevant information.
Users can refer to the contents page to find the relevant information.
Please review each of the following sections carefully.
Thank you for selecting Peak Scientific to meet your gas generation needs, and should
you require any further assistance or support please do not hesitate to contact Peak
Scientific or the Peak Partner from which you purchased your generator.

Page 3

Introduction
The Corona 1010A is a single compressor-controlled Nitrogen generator which uses
membrane separation to produce Nitrogen at 98% purity at 5LPM & 80 psi.
Features include:
•

Compact design

•

Product developed in conjunction with Thermo Fisher.

•

Touch screen technology for ease of operation and observation

To ensure these generator models meet our high expectations with regards to reliability
and performance, we have tested them extensively at our manufacturing plant and with
end users around the world to ensure reliability and longevity of the system.

Page 4

Warranties and Liabilities
Visit: www.peakscientific.com/warranty-statement/

Page 5

Safety Notices
Peak Scientific Instruments cannot anticipate every possible circumstance which may
represent a potential hazard. The warnings detailed within this manual refer to the most
likely potential hazards, but by definition cannot be all inclusive. If the user employs
an operating procedure, item of equipment or a method of working which is not
specifically recommended by Peak Scientific, the user must ensure that the equipment
will not be damaged or become hazardous to persons or property.

Symbols
This manual uses the following symbols to highlight specific areas important to the safe
and proper use of the generator.

WARNING

A WARNING notice denotes a hazard. It calls attention to an operating procedure,
process or similar, which if not correctly performed or adhered to, could cause
personal injury or in the worst case death. Do not proceed beyond a WARNING
notice until the indicated conditions are fully understood or met.

CAUTION

A CAUTION notice denotes a hazard. It calls attention to an operating procedure,
process or similar, which if not correctly performed or adhered to, could cause
damage to the generator or the application. Do not proceed beyond a CAUTION
notice until the indicated conditions are fully understood or met.
Caution, risk of electric shock. Ensure power to the generator has been removed
before proceeding.

Safety Notice to Users

WARNING

WARNING

These instructions must be read thoroughly and understood before
installation and operation of your Peak Generator. Use of the generator
in a manner not specified by Peak Scientific MAY impair the SAFETY
provided by the equipment.
When handling, operating or carrying out any maintenance, personnel
must employ safe engineering practices and observe all relevant local
health and safety requirements and regulations. The attention of UK
users is drawn to the Health and Safety at Work Act 1974, and the
Institute of Electrical Engineers regulations.
If the equipment is used in a manner not specified by the manufacturer,
the protection provided by the equipment maybe impaired.

WARNING

Page 6

EU Declaration of Conformity
We

Peak Scientific Instruments Ltd.

Of

Fountain Crescent, Inchinnan, Renfrewshire, PA4 9RE

Hereby declare that, this declaration of conformity is issued under the sole
responsibility of the manufacturer.
Equipment Type:

Nitrogen Generator

Model Designator:

Corona 1010A Generator 120V & 220-240V

To which this declaration relates, is in conformity with the following applicable EU
Directives, harmonized standards, and other normative requirements.
•

Low Voltage Directive 2014/35/EU
EN61010-1:2010/A1:2019 Safety Requirements for Electrical Equipment for
Measurement, Control and Laboratory Use.

•

Electromagnetic Compatibility Directive 2014/30/EU
EN61326-1:2021 Electrical Equipment for Measurement, Control and Laboratory Use
– EMC Requirements. (Class A)

•

Restriction on the use of certain hazardous substances in electronic equipment
(RoHS) Directive 2011/65/EU as amended by EU 2015/863.

Signed for and on behalf of Peak Scientific by
Signed:
Name:

Fraser Dunn

Position:

Design Engineering Manager



Peak Scientific Instruments ltd,



Inchinnan, Renfrew, Scotland, PA4 9RE, UK.

Date:

19 April 2023

Page 7

UK Declaration of Conformity
We

Peak Scientific Instruments Ltd.

Of

Fountain Crescent, Inchinnan, Renfrewshire, PA4 9RE

Hereby declare that, this declaration of conformity is issued under the sole
responsibility of the manufacturer.
Equipment Type:

Nitrogen Generator

Model Designator:

Corona 1010A Generator 120V & 220-240V

To which this declaration relates, is in conformity with the following applicable UK
Statutory Instruments, Standards and other normative requirements.
•

The Electrical Equipment (Safety) Regulations 2016 (SI 2016 / 1101) as amended.
BS61010-1:2010/A1:2019 Safety Requirements for Electrical Equipment for
Measurement Control and Laboratory Use.

•

The Electromagnetic Compatibility Regulations 2016 (SI 2016 / 1091) as amended.
BS61326-1:2021 Electrical Equipment for Measurement , Control and Laboratory Use
– EMC Requirements.

•

The Restriction of the Use of Certain Hazardous Substances in Electrical and
Electronic Equipment Regulations 2012 (SI 2012 / 3032) as amended.

Signed for and on behalf of Peak Scientific by
Signed:
Name:

Fraser Dunn

Position:

Design Engineering Manager



Peak Scientific Instruments ltd,



Inchinnan, Renfrew, Scotland, PA4 9RE, UK.

Date:

19 April 2023

Page 8

WEEE Compliance Statement
The Waste Electrical and Electronic Equipment (WEEE) Regulations SI 2013 No 3113
and or the Waste Electrical and Electronic Equipment (WEEE) Directive 2012/19/EU
apply to all electrical and electronic equipment placed on the market in the UK and EU
covered by the scope of regulations which can be found in the Government Guidance
Notes (PDF) produced by the Department for Business Innovation and skills for the UK
and here for Europe.
All PEAK products that are subject to the WEEE directive are compliant with the
WEEE marking requirement. Such products are marked with the “crossed-out wheelie
bin” symbol (shown below) in accordance with European standard EN50419. All
old electrical equipment can be recycled. Please do not dispose of any electrical
equipment (including those marked with this symbol) in general rubbish bins. Please
contact your dealer or distributor for clarity.

Page 9

CSA Compliance Statement
CSA Group (Canadian Standards Authority) is a Nationally Recognised Testing
Laboratory (NRTL), headquartered in Toronto Canada.
They are authorised to evaluate product to both their own and Underwriters Laboratory
(UL) standards and certify the product to be in compliance to the relevant standards.
Peak products are certified to the current in force revision of the following standards
in order to cover both Canadian and United States requirements for “Safety
Requirements for Electrical Equipment for Measurement, Control and Laboratory use,
Part 1: general Requirements”.
Canada:

CAN/CSA C22.2 No 61010-1-12

United States:

UL 61010-1

As a result the products covered by this statement are certified and listed by CSA
accordingly and are entitled to carry the CSA mark with both Canadian and United
States subscripts , as shown below on the product rating label.

Page 10

EMC Class A Compliance Statements
European Union (EU) and United Kingdom (UK) Class A Compliance
statement
This is a Class A product. In a domestic environment this product may cause radio
interference in which case the user may be required to take adequate measures.

FCC Class A Compliance Statement
This equipment has been tested and found to comply with the limits for a Class A
digital device, pursuant to part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference when the equipment is
operated in a commercial environment. This equipment generates, uses, and can radiate
radio frequency energy and, if not installed and used in accordance with the instruction
manual, may cause harmful interference to radio communications. Operation of this
equipment in a residential area is likely to cause harmful interference in which case the
user will be required to correct the interference at his own expense.

Industry Canada Class A emission compliance statement
This ISM device complies with Canadian ICES-001 (A).
Cet appareil ISM est conforme à la norme NMB-001 (A) du Canada.

Korea Communications Commission (KCC) statement

이 기기는 업무용(A급)으로 전자파적합기기로
서 판매자 또는 사용자는 이 점을 주의하시기
바라며, 가정외의 지역에서 사용하는 것을 목
적으로 합니다.
(This is electromagnetic wave compatibility equipment for business (Type A). Sellers
and users need to pay attention to it. This is for any areas other than home.)
Page 11

Technical Specification
Corona 1010A
Environment
Corona 1010A
Minimum Operating Ambient Temperature
Maximum Operating Ambient Temperature
Maximum Altitude
Maximum Relative Humidity
Minimum Storage Temperature*
Maximum Storage Temperature*

5°C / 41°F
35°C / 95°F
2000m
80%
-20°C / -4°F
60°C / 140°F

Generator Outlets
Max Gas Outlet Pressure
Max Gas Outlet Flow Rate
Purity
Particles

80 psi / 5.52 bar
5 L/min
Up to 98%
<0.01ɥm

Phthalates
Suspended Liquids
Gas Outlets
Drain Outlet
Pressure Gauges/Displays

Phthalate & BHT Free
None
1 x ¼" BSPP Female
1 x ¼" BSPP Female
1

Start-Up Time
Time to Purity

5 mins
5 mins

Electrical Requirements
Voltage
Frequency
Current
Input Connection
Power Cord
Circuit Breakers
Pollution Degree
Instillation Category
/ Transient Over Voltage

120V±5% / ~220-240V ±10%
120V 60Hz / ~220-240V 50/60Hz
5.2A @ 120V / 2.3-2.7A @ ~220-240V
C14 Plug
C13 Socket
C6 & D6
2
Category II

General
Dimensions cm (inches) WxDxH
Generator Weight Kg (lbs)
Shipping Weight Kg (lbs)

Page 12

406 x 417 x 540 mm (16 x 16.4 x 21.3 ”)
31.5 (69.5)
46 (101.5)

Unpacking
Although Peak Scientific takes every precaution with safe transit and packaging, it is
advisable to fully inspect the unit for any sign of transit damage.
Check ‘SHOCKWATCH’ and ‘TIP-N-TELL’ labels for signs of rough handling prior to
unpacking.

Any damage should be reported immediately to the carrier and Peak Scientific or the
Peak Partner from where the unit was purchased.
Follow the unpacking instructions posted on the side of the crate. It will require two
people to remove the unit from the shipping crate and to manoeuvre the generator
onto the bench.
Please save the product packaging for storage or future shipment of the generator.
Note: Included with the generator is a “Fittings Kit” containing mains power leads for
UK, EU & US and also all the required fittings and warranty registration card. Be careful
not to discard these with the packaging.
Units may be shipped without some or all of the above labels due to customer request.
Page 13

Fittings Kit Contents
Supplied in the Fittings Kit are all the fittings required to connect the generator to the
application. The contents of the Fittings Kit are as follows:
1. Teflon Tubing 1/4”

x 3m

2. PE Tubing 6mm

x 3m

3. ¼” Compression Fitting

x2

4. Tube insert OD 6mm ID 4mm

x2

5. 6mm push fit straight

x2

6. 2.5mm Hex Key

x1

7. UK Mains Power Cable

x1

8. EU Mains Power Cable

x1

9. US Mains Power Cable (220-240V)

x1

10. US Mains Power Cable (120V)

x1

All of the generator output ports are located on the output panel at the rear of the unit.

Unpacking Instructions
The unit weight constitutes a two person lift and as such, safe lifting practices should
be employed; do not attempt to lift on your own, as you will significantly increase the
chance of injury & damage to yourself and others around you.
1. Remove the plastic banding and remove the cardboard lid and sleeve.
2. Next, with someone on either side of the unit, position your hands underneath the
unit ready to lift.
3. Ensuring your knees are bent and your back is straight, lift the unit to the desired
location.

Page 14

Installation
Generator Environment
The generator is designed for indoor use only. It should be installed adjacent to
the application(s) it is supplying. If this is not convenient then the unit can be sited
elsewhere, however, consideration should be made of the lengths of pipe runs as
pressure drops can result from extended runs of pipe.
Performance of the generator (like all sophisticated equipment) is affected by ambient
conditions. Note should also be taken to the proximity of Air Conditioning outlets.
These can sometimes give rise to “pockets” of air with high relative humidity. Operation
of the unit within such a pocket could adversely affect its performance.
Consideration should also be given to the air flow around the unit. It is recommended
that an air gap of 75mm (3”) should be maintained down both sides and at the rear of
the unit. Please refer to the drawing below for the general dimensions of the unit.
Please ensure Generator is situated in a well-ventilated environment and is positioned
to allow easy disconnection from the mains supply if required
Minimum Operating Ambient Temperature:

5 °C (41 °F)

Maximum Operating Ambient Temperature:

35 °C (95 °F)

Page 15

Generator Overview
Corona 1010A General Dimensions
417 mm / 16.4”

406 mm / 16”

540 mm / 21.3”

The generator must always be placed on a flat, level surface. Failure to
do so will affect the performance of the generator.
WARNING

Page 16

Corona 1010A Rear Connections

Power Inlet
Nitrogen Outlet
Drain Outlet

Ensure all inlets and outlets are connected to correct sources and
applications
WARNING

All Connections should only be carried out by trained personnel
WARNING

WARNING

Page 17

Generator must be switched off and unplugged prior to any cleaning
or maintenance operations

Electrical Connection
Connect the generator into an appropriate electricity supply, between either 120V or
220V-240V. Refer to the generator serial plate for input specification and ensure your
supply matches the requirements.
If an appropriate mains power cords is not supplied or a substitute one is used then
ensure that all components of it the plug, cord and connector have adequate ratings for
the generator and appropriate approvals for the country of use. Failure to do so could
cause damage to the generator or risk overloading of the power cord

WARNING

This unit is classified as SAFETY CLASS 1. THIS UNIT MUST BE
EARTHED. Before connecting the unit to the mains supply, please
check the information on the serial plate. The mains supply must be of
the stated AC voltage and frequency.

EARTH/GROUND (E):-

Green & Yellow

or

Green

LIVE (L):-

Brown

or

Black

Neutral (N):-

Blue

or

White



Electrical requirements are nominal +/- 10% depending on chosen model. Extended
periods at extremes can have a detrimental effect on the operation and life of the
generator.
If the equipment is used in a manner not specified by the manufacturer,
the protection provided by the equipment maybe impaired.
WARNING

Page 18

Connecting to the application
Attach the ¼” compression fitting to the outlet of the generator. Using the ¼” tubing
supplied, connect the outlet of the generator to the inlet on the application.
If you require more tubing than is supplied please refer to the Tubing Lengths section.

CAUTION

Once the tubing is connected to the application, please ensure that it
is thoroughly checked for being leak-tight. Even the slightest leak in
the gas supply between the generator and the application can lead to
a reduction in efficiency.

Tubing Lengths

CAUTION

The diameter of the tubing which will be connected to the gas outlet is
important and is determined by the length of tubing required. Failure
to follow these recommendations could lead to pressure between.

< 10 meters:

Use ¼”/3⁄16” (¼” O/D, 3⁄16” I/D) P.T.F.E. tubing.

> 10 - 40 meters: Use 3⁄8”/ 5⁄16” (3⁄8” O/D, 5⁄16” I/D). Tubing and fittings not supplied
in the fittings kit.
> 40 metres:


Please contact Peak Scientific with the relevant distance and
we will calculate the flow resistance and the tubing size required.

A combination of ¼”/3⁄16” and 3⁄8”/5⁄16” tubing may be used to ensure that there is
no large diameter tubing within the lab (i.e. for the first 20 meters from the generator
use 3⁄8”/5⁄16” and the final 10 meters to the application use ¼”/3⁄16” tubing). Keep the
connections and bends to a minimum.

Page 19

Product Registration
Before the generator will start-up for the first time the user must enter a unique 4-digit
PIN code.
To receive your generator’s unique PIN code, please register on the Peak website
www.peakscientific.com/activate or download the Peak mobile app from the Google
Play Store or Apple App Store. A PIN code may also be requested by phoning the Peak
helpdesk.
This code is only required on the initial start-up of the unit.

Corona 1010A Registration
1. Press the 'I've got my pin' button on the screen on the front of the generator.

2. Enter your PIN.

3. Restart the unit

Page 20

4. The unit will then go through initialisation phase.

5. Upon completion of the initialisation phase, the screen will display the below, home screen.

Page 21

Normal Operation
The Corona 1010A Generator is designed specifically to minimize operator involvement.
Given that the system is installed as described in earlier sections and is serviced in
accordance with the specified maintenance recommendations (see Service Requirements), then it should simply be a matter of turning the generator on when it is required.
The generator will automatically produce the factory set flow and pressure of Nitrogen
gas as detailed in the Technical Specifications and as required by the Corona 1010A Nitrogen generator.

On Demand Gas
The Corona 1010A will start and stop the compressor automatically detected by how
much gas the user is using.
If the user stops using the gas, the compressor will stop and enter a standby mode.
Once the user starts to take the gas, the compressor will start up again to produce the
Nitrogen on demand.

Unusual Operation
If at any time the generator begins to emit excessive noise or vibration, then it should
be switched off and you should contact Peak Scientific or the Peak Partner from which
the unit has been purchased.

Page 22

Service Screens
Service Due Home Screen Warning
This is the main home screen when a service is due
displaying a yellow service warning.
The screen will alternate between the home screen and
a full screen warning as shown next.

Service Due Warning Screen
This is the full screen warning when service is due.
The Confirm button returns the user to the home
screen.

Service Overdue Home Screen Warning
This is the main home screen when a service is overdue
displaying a red service warning.
The screen shows the date on which the service was due.
The screen will alternate between the home screen and a
full screen warning as shown next.

Service Overdue Warning Screen
This is the full screen warning when service is overdue.
The Confirm button returns the user to the home
screen.

Page 23

Information Screens
System Info Screen
Displays System Info.

Service Log-in Screen
Service Log-in Screen
Allows the Peak Approved Engineer access to the
Corona 1010A's service menus.

Page 24

Service Requirements
Service Schedule
Purchase Interval Component
12 months

Qty.

Corona 1010A Annual Service Kit

1

Corona 1010A 4 Year Service Kit – 120V

1

Corona 1010A 4 Year Service Kit – 220-240V

1

Visit

www.peakscientific.com/
ordering

48 months

*On the 4th annual service of your Corona 1010A generator, the compressor needs to
be replaced, this is contained within the 48 month service kit.
Please contact your service provider for more information.

Page 25

Peak Protected
With Peak Scientific you invest in not only a product but peace of mind. With a network of
certified Peak engineers stationed throughout the globe, Peak’s rapid response team are
never far away and our commitment is to keep your generator running day in, day out,
protecting your laboratory workflow.

[Peak Protected] can provide…

Installation

A dedicated Peak engineer will visit
your lab to install and setup your
generator

IQ/OQ

Certified assurance for applications
requiring documented qualification

Complete plan

Swift response by a Peak Service
Engineer within 72 hours & planned
preventative maintenance

Spares

Genuine Peak parts with express
delivery, ensuring optimal
performance and lifetime

Premium Protected

Guaranteed rapid on-site response
within 24 hours & planned
preventative maintenance

Technical Support Hotline

Around the clock support by phone
or online with our global technical
helpdesk

To find out more about protecting your investment visit: www.peakscientific.com/protected

Page 26

Cleaning
Clean the outside of the generator only using warm soapy water and a clean damp
cloth. Ensure all excess fluid is thoroughly removed from the cloth prior to use.
Cleaning should only be undertaken with the power switched off and
the power cord removed from the rear of the generator.

CAUTION

Under no circumstances should any solvents or abrasive cleaning
solutions be used as these can contain fumes that could be harmful to
the generator.
Care should be taken with Leak Detections Liquids.

CAUTION

Page 27

Troubleshooting
Problem

The generator will not switch on and the
power switch does not illuminate.

Possible Solution
•

Ensure power cord is plugged into the
generator and that the power socket is
turned on.

•

Check the fuse in the power cord plug.

•

Try an alternative power socket.

•

Contact your service provider.

•

Disconnect power cord from the rear of
the generator. Open the right-hand panel
and check that the circuit breakers are
turned on (switch in the up position).
Reconnect power cord.

•

Contact your service provider.

•

Contact your service provider.

•

The compressor is due for service. Contact
your service provider.

•

Refer to Service Indication section of this
manual for further information.

•

The compressor is overdue for service.
Contact your service provider urgently.

•

Refer to Service Indication section of this
manual for further information.

The generator will not switch on, but the
power switch is illuminated.

Compressor is running but pressure is not
building.

Service Due indicator is illuminated on the
HMI.

Service Overdue indicator is illuminated on
the HMI.

Page 28

Go Online or Complete and Return
We know that registering any of your recently purchased products is not the
first thing on your mind- but it is very important to both of us. Not all warranties
are alike and Peak Scientific stand out against other gas suppliers as we offer a
comprehensive, quick response, on-site warranty. This means that in the very
unlikely case that your gas generator develops a fault we have rapid support
teams on-hand around the world who are able to come to your lab and get you
back up and running in no time.
Register for your comprehensive 12 month on-site warranty with ease online at
www.peakscientific.com/protected.
Alternatively, you can send the completed form to Peak Scientific by post or
email at warranty@peakscientific.com.

Go Online or Complete and Return
You can register for your FREE 12 month Warranty with ease online at
www.peakscientific/protected.
Alternatively, you can send the completed form to Peak Scientific by post or
email at warranty@peakscientific.com.

Product Warranty Registration
Contact name
Email address
Company
Address
City/town
Postcode
Country
Telephone
Generator serial #
Model type
Installation date
Do you still use an
alternative gas solution i.e.
cylinders or bulk liquid?

Yes

What gas requirements do
you have in your lab?

Hydrogen

No

Nitrogen

Zero Air

Extend your cover with
Peak Scientific offer comprehensive gas generator after sales support packages.
Peak [Protected] aftercare support can guarantee an on-site response within
72 hours*, genuine parts from our ISO9001 approved factory and a 95% first-time
fix rate. See our enclosed Peak [Protected] leaflet for further information.
Important!
You have 1 month to register your Peak Scientific product from the date of installation. Once registered
the warranty will be honoured for a period of 12 months. If you wish to defer the installation of your
generator, you must notify Peak Scientific immediately by emailing warranty@peakscientific.com.
For generators that remain unregistered after 1 month from the shipment date, the warranty will be
considered active from the date of factory dispatch.
* Complete Plan only






Important!
You have 1 month to register your Peak Scientific product from the date of
installation. Once registered the warranty will be honoured for a period of 12
months. If you wish to defer the installation of your generator, you must notify
Peak Scientific immediately by emailing warranty@peakscientific.com. For
generators that remain unregistered after 1 month from the shipment date, the
warranty will be considered active from the date of factory dispatch.
Page 29

Page 30

Page 31

Peak Scientific has highly trained, fully certified Field Service Engineers located in over 20 countries
across every continent around the world. This allows us to provide an industry-leading rapid response
service to our customers. With [Peak Protected], your laboratory’s productivity becomes our top
priority.
To discuss Peak Protected generator cover and payment options speak to your local Peak
Representative or for further information contact: protected@peakscientific.com

Peak Scientific
Fountain Crescent
Inchinnan Business Park
Inchinnan
PA4 9RE
Scotland, UK
Tel: +44 141 812 8100
Fax: +44 141 812 8200
For further information on any of our
generator products please contact
marketing@peakscientific.com
Corona 1010A User Manual Rev 4 RSID 4872 EN 13/08/24