BF-1160 - IQ/OQ - Collision Gas Add-on  

Extracted text

INSTALLATION QUALIFICATION
Instrument Origin and Identification
Instrument Series:

N/A

Model:

Collision Gas Add-On

Instrument Description:

Nitrogen Gas Generator Add-On

Manufacturer:

Peak Scientific Instruments Ltd
Fountain Crescent
Inchinnan Business Park
Inchinnan
Renfrew PA4 9RE
Scotland, UK

Service Contact:

Peak Scientific Instruments Ltd
Tel.
+44 (0)141-812-8100
Email support@peakscientific.com

Serial Number:
Condition when Received:

New
Used
Reconditioned

Date Received:
Installed Location:
Purchase Order Number:
Identification / Asset Number:

Fountain Crescent,
Inchinnan Business Park
Inchinnan, PA4 9RE
Scotland, UK

T: +44 (0)141 812 8100
F: +44 (0)141 812 8200
W: www.peakscientific.com
E: info@peakscientific.com

Doc. Ref.: BF-1160
Revision: 1
Page 1 of 9

INSTALLATION QUALIFICATION
Instrument Specification
Instrument Parameter

Specified Range

Acceptable

Output
Output Pressure

83 psi (5.72 bar)

Output Flow Rate

200 cc/min (ATP)

Initialisation Time

3 hours

System Purge Time

30 minutes

Environment and Siting
Has the instrument been adequately acclimatised since transport or storage?
(Requires 3 hours before operation)
Yes
Operating Parameter
Ambient Temperature
Maximum Relative Humidity

No
Specified Range
5-35 ºC (41-95 ºF)
80% Non-Condensing

Maximum Altitude
Supply Voltage & Frequency

Acceptable

3000m (9800ft)
230VAC, 50/60Hz
Refer to User Manual for acceptable range

Siting – In-House / Large Space

Minimum Clearance around Machine – 75mm

Siting – In-House / Confined
Space

Air Conditioner/Extraction Fan

Mains Power Outlet

Within 2m Radius to Generator

Fountain Crescent,
Inchinnan Business Park
Inchinnan, PA4 9RE
Scotland, UK

T: +44 (0)141 812 8100
F: +44 (0)141 812 8200
W: www.peakscientific.com
E: info@peakscientific.com

Doc. Ref.: BF-1160
Revision: 1
Page 2 of 9

Comments:

INSTALLATION QUALIFICATION
Instrument Delivery and Documentation
Unpack the instrument carefully. Are any items missing against the Packing List?
Yes

No

If yes, state missing items:
Is there any damage to the instrument?
Yes

No

Yes

No

If yes, describe damage:

Manufacturer informed:

Is all standard documentation included?
Present

Missing

User Manual (available via download form Peak Extranet)
Installation Guide
Warranty Registration Card

Installation
Installed By:

User

Authorised Engineer

Comments:

Fountain Crescent,
Inchinnan Business Park
Inchinnan, PA4 9RE
Scotland, UK

T: +44 (0)141 812 8100
F: +44 (0)141 812 8200
W: www.peakscientific.com
E: info@peakscientific.com

Doc. Ref.: BF-1160
Revision: 1
Page 3 of 9

INSTALLATION QUALIFICATION
Summary Report
Instrument:

Collision Gas Add-On

Serial Number:

Assessment of Complete Installation Qualification:
No Deviations
Deviation

Deviations

Impact on Operation

Justification for Acceptance

Successful completion of the preceding activities and checks indicates that this instrument has
been satisfactorily delivered and installed. The instrument has passed the Installation Qualification
procedure and may now be submitted for Operational Qualification.
IQ Completed By:

Date:

Deviations Approved By:

Date:

IQ Approved By:

Date:

Fountain Crescent,
Inchinnan Business Park
Inchinnan, PA4 9RE
Scotland, UK

T: +44 (0)141 812 8100
F: +44 (0)141 812 8200
W: www.peakscientific.com
E: info@peakscientific.com

Doc. Ref.: BF-1160
Revision: 1
Page 4 of 9

OPERATIONAL QUALIFICATION
Pre-Run Checks
Pre-Run Check

OK

Discrepancy

N/A

Pressure bars on HMI showing 0 psi
Gas Outlets Disconnected
Power-off / Isolate Generator from Mains
Power
Drain line connected to suitable outlet
Split output fitting connected to XE35 Nitrogen
Output
Comments:

Fountain Crescent,
Inchinnan Business Park
Inchinnan, PA4 9RE
Scotland, UK

T: +44 (0)141 812 8100
F: +44 (0)141 812 8200
W: www.peakscientific.com
E: info@peakscientific.com

Doc. Ref.: BF-1160
Revision: 1
Page 5 of 9

Functional Tests
Functional Test

Acceptance Criteria

Apply Mains Power / Switch On

Voltage measured between
220V – 240V +/- 10%

Allow to run for 3 hours.
(Ensure Top Panel is fitted)
Output pressures

Pass

Fail

Output pressure builds to 83
psi
Stable pressure shown on HMI
pressure bars

After 30 functional test 1. Perform Calibration on the Generator

Calibration
This instrument is supplied fully calibrated by the manufacturer using equipment traceable to
national standards. Calibration directly following installation is not usually required.
Calibration Step

Pass

Fail

Calibrate output flow
Serial No. of Calibrated Flow Meter -:
Calibration Due Date of Flow Meter -:
Calibrate output pressure
Serial No. of Calibrated Pressure Gauge -:
Calibration Due Date of Pressure Gauge -:
Comments:

2. Power-off / Isolate Generator from Mains Power / Allow pressure to drop to Zero
3. Connect Gas lines to instrument
4. Apply Mains Power / Switch On
5. Allow to run for 3 hours

Fountain Crescent,
Inchinnan Business Park
Inchinnan, PA4 9RE
Scotland, UK

T: +44 (0)141 812 8100
F: +44 (0)141 812 8200
W: www.peakscientific.com
E: info@peakscientific.com

Doc. Ref.: BF-1160
Revision: 1
Page 6 of 9

Functional Test contd.

Acceptance Criteria

Output pressure

Stable pressure shown on HMI
pressure bar

Output Connections Leak Tight

No Leaks

Pass

Fail

Comments:

Fountain Crescent,
Inchinnan Business Park
Inchinnan, PA4 9RE
Scotland, UK

T: +44 (0)141 812 8100
F: +44 (0)141 812 8200
W: www.peakscientific.com
E: info@peakscientific.com

Doc. Ref.: BF-1160
Revision: 1
Page 7 of 9

OPERATIONAL QUALIFICATION
Training
Date Instrument Released for Use:
Trained Operators

Read User
Manual

Practical
Training

Authorised Signature

Comments:

Fountain Crescent,
Inchinnan Business Park
Inchinnan, PA4 9RE
Scotland, UK

T: +44 (0)141 812 8100
F: +44 (0)141 812 8200
W: www.peakscientific.com
E: info@peakscientific.com

Doc. Ref.: BF-1160
Revision: 1
Page 8 of 9

OPERATIONAL QUALIFICATION
Summary Report
Instrument: Collision Gas Add-On

Serial Number:

Assessment of Complete Operational Qualification:
No Deviations
Deviation

Deviations

Impact on Operation

Justification for Acceptance

Successful completion of the preceding activities and checks indicates that this instrument is
operating satisfactorily following delivery and installation. The instrument has passed the
Operational Qualification procedure and may now be released for use.
OQ Completed By:

Date:

Deviations Approved By:

Date:

OQ Approved By:

Date:

Fountain Crescent,
Inchinnan Business Park
Inchinnan, PA4 9RE
Scotland, UK

T: +44 (0)141 812 8100
F: +44 (0)141 812 8200
W: www.peakscientific.com
E: info@peakscientific.com

Doc. Ref.: BF-1160
Revision: 1
Page 9 of 9