Collision Gas Add-on User Manual (EN)  

Extracted text

Collision Gas Add-On
User Manual

Collision Gas Add-On User Manual Rev 3 RSID 4751 EN 05/07/24

Register Product to Operate
To begin operation of your unit you will need to register your generator. You
can do so by visiting www.peakscientific.com/activate or by downloading the
Peak Genius App.
Registering will activate your 2 year warranty* - covering every single
component in your generator.






Important!
You must register your generator before nitrogen generation can commence.
In order to be eligible for warranty your generator must be registered to the
end user (not a reseller or distributor). Once registered the warranty will be
honoured for a period of 24 months.**
* For terms and conditions please visit www.peakscientific.com/warranty-statement/
** Call out and labour charges may apply where generator was not purchased directly from PEAK

Page 2

Contents
Change History

4

How to use this Manual

4

Warranties and Liabilities

5

Safety Notices

6

Symbols

6

Safety Notice to Users

6

EU Declaration of Conformity

7

UK Declaration of Conformity

8

WEEE Compliance Statement
CSA Compliance Statement

9
10

EMC Class A Compliance Statements

11

European Union (EU) and United Kingdom (UK) Class A Compliance statement

11

Korea Communications Commission (KCC) statement

11

Technical Specification

12

Unpacking

13

Fittings Kit Contents

14

Generator Overview

15

Collision Gas Add-On Rear Connections

16

Installation

17

Electrical Connection

18

Start-Up Sequence

19

Product Registration

20

Connecting to the application

22

Normal Operation

23

Normal Operation Information Screens

23

Normal Operation Home Screen

23

Unit Information Screen

23

Running Hours Information Screen

23

Unusual Operation

24

Service Requirements

25

Service Schedule

25

Service Indication

26

Peak Protected

27

Cleaning

28

Troubleshooting

29

Page 3

Change History
Rev

Comment

Name

Date

1

Initial Release

L. Couttie

18/01/2023

2

Declaration Updates

L. Couttie

28/06/2023

3

Parent Generator Updates

C. Denholm

05/07/2024

How to use this Manual
This manual is intended for end users and has been written as a reference document
where you can skip to the relevant information.
Users can refer to the contents page to find the relevant information.
Please review each of the following sections carefully.
Thank you for selecting PEAK Scientific to meet your gas generation needs, and should
you require any further assistance or support please do not hesitate to contact PEAK
Scientific or the PEAK Partner from which you purchased your generator.

Page 4

Warranties and Liabilities
Warranty & Liability Coverage

For full warranty terms and conditions please visit peakscientific.com/warranty-statement

Page 5

Safety Notices
PEAK Scientific Instruments cannot anticipate every possible circumstance which may
represent a potential hazard. The warnings detailed within this manual refer to the most
likely potential hazards, but by definition cannot be all inclusive. If the user employs
an operating procedure, item of equipment or a method of working which is not
specifically recommended by PEAK Scientific, the user must ensure that the equipment
will not be damaged or become hazardous to persons or property.

Symbols
This manual uses the following symbols to highlight specific areas important to the safe
and proper use of the generator.

WARNING

A WARNING notice denotes a hazard. It calls attention to an operating procedure,
process or similar, which if not correctly performed or adhered to, could cause
personal injury or in the worst case death. Do not proceed beyond a WARNING
notice until the indicated conditions are fully understood or met.

CAUTION

A CAUTION notice denotes a hazard. It calls attention to an operating procedure,
process or similar, which if not correctly performed or adhered to, could cause
damage to the generator or the application. Do not proceed beyond a CAUTION
notice until the indicated conditions are fully understood or met.
Caution, risk of electric shock. Ensure power to the generator has been removed
before proceeding.

Safety Notice to Users

WARNING

WARNING

These instructions must be read thoroughly and understood before
installation and operation of your PEAK Generator. Use of the
generator in a manner not specified by PEAK Scientific MAY impair the
SAFETY provided by the equipment.
When handling, operating or carrying out any maintenance, personnel
must employ safe engineering practices and observe all relevant local
health and safety requirements and regulations. The attention of UK
users is drawn to the Health and Safety at Work Act 1974, and the
Institute of Electrical Engineers regulations.
If the equipment is used in a manner not specified by the manufacturer,
the protection provided by the equipment maybe impaired.

WARNING

This equipment is for indoor use only.
CAUTION

Page 6

EU Declaration of Conformity
We

PEAK Scientific Instruments Ltd.

Of

Fountain Crescent, Inchinnan, Renfrewshire, PA4 9RE

Hereby declare that, this declaration of conformity is issued under the sole
responsibility of the manufacturer.
Equipment Type:

Nitrogen Generator

Model Designator:

Collision Gas Add-On

To which this declaration relates, is in conformity with the following applicable EU
Directives, harmonized standards, and other normative requirements.
•

Low Voltage Directive 2014/35/EU
EN61010-1:2010/A1:2019 Safety Requirements for Electrical Equipment for
Measurement, Control and Laboratory Use.

•

Electromagnetic Compatibility Directive 2014/30/EU
EN61326-1:2021 Electrical Equipment for Measurement, Control and Laboratory Use
– EMC Requirements. (Class A)

•

Restriction on the use of certain hazardous substances in electronic equipment
(RoHS) Directive 2011/65/EU as amended by EU 2015/863.

Signed for and on behalf of PEAK Scientific by
Signed:
Name:

Fraser Dunn

Position:

Design Engineering Manager



PEAK Scientific Instruments ltd,



Inchinnan, Renfrew, Scotland, PA4 9RE, UK.

Date:

18th February 2023

Page 7

UK Declaration of Conformity
We

PEAK Scientific Instruments Ltd.

Of

Fountain Crescent, Inchinnan, Renfrewshire, PA4 9RE

Hereby declare that, this declaration of conformity is issued under the sole
responsibility of the manufacturer.
Equipment Type:

Nitrogen Generator

Model Designator:

Collision Gas Add-On

To which this declaration relates, is in conformity with the following applicable UK
Statutory Instruments, Standards and other normative requirements.
•

The Electrical Equipment (Safety) Regulations 2016 (SI 2016 / 1101) as amended.
BS61010-1:2010/A1:2019 Safety Requirements for Electrical Equipment for
Measurement Control and Laboratory Use.

•

The Electromagnetic Compatibility Regulations 2016 (SI 2016 / 1091) as amended.
BS61326-1:2021 Electrical Equipment for Measurement , Control and Laboratory Use
– EMC Requirements.

•

The Restriction of the Use of Certain Hazardous Substances in Electrical and
Electronic Equipment Regulations 2012 (SI 2012 / 3032) as amended.

Signed for and on behalf of PEAK Scientific by
Signed:
Name:

Fraser Dunn

Position:

Design Engineering Manager



PEAK Scientific Instruments ltd,



Inchinnan, Renfrew, Scotland, PA4 9RE, UK.

Date:

18th February 2023

Page 8

WEEE Compliance Statement
The Waste Electrical and Electronic Equipment (WEEE) Regulations SI 2013 No 3113
and or the Waste Electrical and Electronic Equipment (WEEE) Directive 2012/19/EU
apply to all electrical and electronic equipment placed on the market in the UK and EU
covered by the scope of regulations which can be found in the Government Guidance
Notes (PDF) produced by the Department for Business Innovation and skills for the UK
and here for Europe.
All PEAK products that are subject to the WEEE directive are compliant with the
WEEE marking requirement. Such products are marked with the “crossed-out wheelie
bin” symbol (shown below) in accordance with European standard EN50419. All
old electrical equipment can be recycled. Please do not dispose of any electrical
equipment (including those marked with this symbol) in general rubbish bins. Please
contact your dealer or distributor for clarity.

Page 9

CSA Compliance Statement
CSA Group (Canadian Standards Authority) is a Nationally Recognised Testing
Laboratory (NRTL), headquartered in Toronto Canada.
They are authorised to evaluate product to both their own and Underwriters Laboratory
(UL) standards and certify the product to be in compliance to the relevant standards.
PEAK products are certified to the current in force revision of the following standards
in order to cover both Canadian and United States requirements for “Safety
Requirements for Electrical Equipment for Measurement, Control and Laboratory use,
Part 1: general Requirements”.
Canada:

CAN/CSA C22.2 No 61010-1-12

United States:

UL 61010-1

As a result the products covered by this statement are certified and listed by CSA
accordingly and are entitled to carry the CSA mark with both Canadian and United
States subscripts , as shown below on the product rating label.

Page 10

EMC Class A Compliance Statements
European Union (EU) and United Kingdom (UK) Class A Compliance
statement
This is a Class A product. In a domestic environment this product may cause radio
interference in which case the user may be required to take adequate measures.

FCC Class A Compliance Statement
This equipment has been tested and found to comply with the limits for a Class A
digital device, pursuant to part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference when the equipment is
operated in a commercial environment. This equipment generates, uses, and can radiate
radio frequency energy and, if not installed and used in accordance with the instruction
manual, may cause harmful interference to radio communications. Operation of this
equipment in a residential area is likely to cause harmful interference in which case the
user will be required to correct the interference at his own expense.

Industry Canada Class A emission compliance statement
This ISM device complies with Canadian ICES-001 (A).
Cet appareil ISM est conforme à la norme NMB-001 (A) du Canada.

Korea Communications Commission (KCC) statement

이 기기는 업무용(A급)으로 전자파적합기기로
서 판매자 또는 사용자는 이 점을 주의하시기
바라며, 가정외의 지역에서 사용하는 것을 목
적으로 합니다.
(This is electromagnetic wave compatibility equipment for business (Type A). Sellers
and users need to pay attention to it. This is for any areas other than home.)
Page 11

Technical Specification
Environment
Collision Gas
Minimum Operating Ambient Temperature

5°C (41°F)

Maximum Operating Ambient Temperature

35°C (95°F)

Maximum Altitude
Maximum Relative Humidity

3000 m
80% Non-Condensing

Minimum Storage Temperature*

-20°C (-4°F)

Maximum Storage Temperature*

60°C (140°F)

*NOTE – When taken out of storage the Generator should be allowed to acclimatize at room temperature for a minimum of 3 hours before operation.

Generator Outlets
Output Flow
Output Purity
Output Pressure
Required Inlet Flow
Required Inlet Pressure
Particles
Phthalates
Suspended Liquids
Gas Outlets

200cc/min
up to 99.999%
up to 80psi
minimum 4L/min, N2 @ 95%
116 psi
<0.01µm
NONE
NONE
1 x ¼” BSPP

Electrical Requirements
Voltage
Frequency
Current
Input Connection
Power Cord
Pollution Degree
Installation / Over Voltage Category

100-240V
50/60 Hz
0.5A
C14 Plug
C13 socket to local connection
2
II

General
Dimensions cm (inches) HxWxD
Generator Weight Kg (lbs)
Shipping Weight Kg (lbs)

Page 12

165 x 360 x 415 mm (6.5 x 14.2 x 16.5”)
13.7kg (30.2lbs)
17 Kg

Unpacking
Although PEAK Scientific takes every precaution with safe transit and packaging, it is
advisable to fully inspect the unit for any sign of transit damage.
Check ‘SHOCKWATCH’ and ‘TIP-N-TELL’ labels for signs of rough handling prior to
unpacking.

Any damage should be reported immediately to the carrier and PEAK Scientific or the
PEAK Partner from where the unit was purchased.
Follow the unpacking instructions posted on the side of the crate.
Please save the product packaging for storage or future shipment of the generator.
Note: Included with the generator is a “Fittings Kit” containing mains power leads for
UK, EU & US and also all the required fittings and warranty registration card. Be careful
not to discard these with the packaging.

Page 13

Fittings Kit Contents
Supplied in the Fittings Kit are all the fittings required to connect the generator to the
application. The contents of the Fittings Kit are as follows:
1/4” Teflon Tubing x 3m

x1

2. 6mm FEP Tubing x 3m

x2

1.

3. 1/4" Compression Fitting x 1
4. 6mm Push-Fit Fitting

x 2



5. Output Split Assembly x 1
6. UK Mains Power Cable 230v

x1

7. EU Mains Power Cable 230v

x1

8. US Mains Power Cable 110v

x1

9. US Mains Power Cable 230v

x1

All of the generators output ports are located on the output panel at the rear of the
unit.

Page 14

Generator Overview
General Dimensions
360mm /14.2"

415mm / 16.3"

165mm / 6.5"

WARNING

WARNING

The generator must always be placed on a flat, level surface. Failure
to do so will affect the performance of the generator. It can be also
placed on the top of Genius XE35/XE70
The generator should be situated in a well ventilated environment, with
at least 75mm (3”) air gap all around it and should be positioned such
that it can be easily disconnect from the mains supply if required.

Unit Controls
HMI Screen

Page 15

Collision Gas Add-On Rear Connections

Gas Outlet
Gas Inlet
Power Switch
IEC Power Inlet

Ensure all inlets and outlets are connected to correct sources and applications
WARNING

All Connections should only be carried out by trained personnel
WARNING

Generator must be switched off and unplugged prior to any cleaning
or maintenance operations
WARNING

Page 16

Installation
Generator Environment
The generator is designed for indoor use only. It should be installed adjacent to the
application(s) it is supplying and close as possible to the gas supply (Genius XE35/
XE70. If this is not convenient then the unit can be sited elsewhere. Consideration
should be made of the lengths of pipe runs as pressure drops can result from extended
runs of pipe. See page 20 for guidance on tubing lengths greater than 3m.
The vent should not be blocked or restricted in any way. An air gap of 75mm (3”)
should be maintained down both sides and 100mm (4") at the rear of the unit. Please
refer to the drawing on page 13 for the general dimensions of the unit.
Please ensure generator is situated in a well ventilated environment and is positioned to
permit easy disconnection if required.
Minimum Operating Ambient Temperature:

5 °C (41 °F)

Maximum Operating Ambient Temperature:

35 °C (95 °F)

Page 17

Electrical Connection
Connect the generator to an appropriate single-phase supply, refer to the generator
serial plate for input specification and ensure your supply matches the requirements.
If an appropriate mains power cords is not supplied or a substitute one is used then
ensure that all components of it the plug, cord and connector have adequate ratings
for the generator and appropriate approvals for the country of use. Failure to do so
could cause damage to the generator or risk overloading of the power cord

WARNING

This unit is classified as SAFETY CLASS 1. THIS UNIT MUST BE
EARTHED. Before connecting the unit to the mains supply, please
check the information on the serial plate. The mains supply must be of
the stated AC voltage and frequency.

EARTH/GROUND (E):-

Green & Yellow

or

Green

LIVE (L):-

Brown

or

Black

Neutral (N):-

Blue

or

White



Electrical requirements are 240VAC / 100VAC nominal +/- 10%. Running at voltages
outwith this is not recommended. Extended periods at extremes can have a detrimental
effect on the operation and life of the generator.
If the equipment is used in a manner not specified by the manufacturer,
the protection provided by the equipment maybe impaired.
WARNING

Page 18

Start-Up Sequence
Refer to installation guide on how to connect the Collision Gas unit to the gas supply
source (Genius XE35/XE70).

CAUTION

Switch the unit on using the power switch on the rear panel of the
generator - do not connect it to the application for 30 minutes to allow
the system to purge.

Collision Gas add-on unit will then go through Product Registration. This is detailed on
the next page.

Page 19

Product Registration
Before the generator will start-up for the first time the user must enter a unique 4-digit
PIN code.
To receive your generator’s unique PIN code, please register on the PEAK website
www.peakscientific.com/activate or download the PEAK mobile app from the Google
Play Store or Apple App Store. A PIN code may also be requested by phoning the PEAK
helpdesk.
This code is only required on the initial start-up of the unit.

Collision Gas Add-On Registration
1. Press the 'I've got my pin' button and select the language on the screen on the
front of the generator.

2. Enter your PIN.

3. The unit will then go through initialisation phase for 3 hours.

Page 20

4. Upon completion of the initialisation phase, the screen will display the below, home screen.
Status on the bottom of the screen should display Ready.

Page 21

Connecting to the application
Once the initial purge run of 30 minutes has completed, generator can be connected to
the application. Please note that this generator requires 3 hours to reach the purity.
After this time, gas will be delivered to the outlet port. Attach the ¼” compression
fittings to the outlet of the generator. Using suitable tubing, connect the outlets of the
generator to the inlets on the application.
If you require more tubing than is supplied please refer to the Tubing Lengths section.
For connection to GC applications, we would recommend laboratory grade copper or
stainless steel tubing.

CAUTION

Once the tubing is connected to the application, please ensure that it
is thoroughly checked for being leak-tight. Even the slightest leak in
the gas supply between the generator and the application can lead to
a reduction in efficiency.

Tubing Lengths

CAUTION

The diameter of the tubing which will be connected to the gas outlets
is important and is determined by the length of tubing required. Failure
to follow these recommendations could lead to pressure between
generator and application.

For connection between Nitrogen generator and Collision Gas Add-on unit:
<3 meters:

Use 6mm OD / 4mm ID FEP tubing.

Tubing length between the nitrogen source and Collision Gas unit should be no longer
than 3 meters.
For connection between Collision Gas Add-on and the application:
<3 meters:


< 10 meters:
>10 metres:


Use 6mm OD / 4mm ID FEP or 1/4" OD / 3/16" ID PTFE or 1/8"
copper / stainless steel tubing (1/8" tubing or fittings not
supplied in the fittings kit).
Use 6mm OD / 4mm ID FEP or 1/4" OD / 3/16" ID PTFE
Please contact PEAK Scientific with the relevant distance and we
will calculate the flow resistance and the tubing size required.

Keep the connections and bends to a minimum.

Page 22

Normal Operation
The Collision Gas add-on is specifically designed to minimize operator involvement. The
generator will produce Nitrogen with the purity <5PPM at the flow and pressure specified
in the Technical specification section of the user manual.
To ensure that the generator operates optimally, it should be installed and maintained
according to information provided in this user manual.
Collision Gas Add-on generator input gas must be supplied by Genius XE35/XE70 PEAK
nitrogen generator and cannot operate as stand alone unit.
The generator will automatically produce the factory set pressure as detailed in the
technical Specifications. The outlet flow rate is 0.2LPM and cannot be changed

Normal Operation Information Screens
Normal Operation Home Screen

Unit Information Screen

Running Hours Information Screen
Service - number of day left till next
service
Production - number of nitrogen
generation days
Generator - number of days that the
generator is powered on

Page 23

Language Selection Screen

Unusual Operation
If at any time the Generator begins to emit excessive noise or vibration, then it should
be switched off and you should contact your local representative or PEAK Scientific as
soon as possible.

Page 24

Service Requirements
Service Schedule
Purchase Interval

Component

Visit

48 Months

Collision Gas Add-on 48 Month Service Kit*

www.peakscientific.com/ordering

* Please quote your generator serial number when ordering your Maintenance Kit to
ensure selection of the appropriate kit for your generator.

Page 25

Service Indication
The generator will notify the user of the service interval.
The generator has the following Service Indication Stages:-

Stage 1 
11 months after installation, the orange service indicator will show on the display.
This is to make the user aware that a service of the generator is due and should be
planned at the earliest convenience. The generator will continue to operate as normal
with the service indicator on.

Stage 2 
If the service is not completed, the generator will continue to run. After 4 weeks, the
service overdue indicator will change to red.
This is to make the user aware that the service of the generator is now overdue and
must be completed immediately to ensure the continuous trouble free operation of the
generator.

Service Indication Reset
Once the service has been completed the Service Indication can be reset through
the service interface. This will be performed by the PEAK Service Engineer or trained
service representative that completes the service operation.

Page 26

PEAK Protected
With PEAK Scientific you invest in not only a product but peace of mind. With a network
of certified PEAK engineers stationed throughout the globe, PEAK’s rapid response team
are never far away and our commitment is to keep your generator running day in, day out,
protecting your laboratory workflow.

[Peak Protected] can provide…

Installation

A dedicated Peak engineer will visit
your lab to install and setup your
generator

IQ/OQ

Certified assurance for applications
requiring documented qualification

Complete plan

Swift response by a Peak Service
Engineer within 72 hours & planned
preventative maintenance

Spares

Genuine Peak parts with express
delivery, ensuring optimal
performance and lifetime

Premium Protected

Guaranteed rapid on-site response
within 24 hours & planned
preventative maintenance

Technical Support Hotline

Around the clock support by phone
or online with our global technical
helpdesk

To find out more about protecting your investment visit: www.peakscientific.com/protected

Page 27

Cleaning
Clean the outside of the generator only using warm soapy water and a clean damp
cloth. Ensure all excess fluid is thoroughly removed from the cloth prior to use.
Cleaning should only be undertaken with the power switched off and
the power cord removed from the rear of the generator.

CAUTION

Under no circumstances should any solvents or abrasive cleaning
solutions be used as these can contain fumes that could be harmful to
the generator.
Care should be taken with Leak Detections Liquids.

CAUTION

Page 28

Troubleshooting
Problem

The Generator will not switch on.

Purity isn’t reached.

The application is reporting low pressure.

Service indicator on the screen is active 

Overdue service indicator on the screen is active 

Page 29

Possible Solution
•

Ensure power cord is plugged into the Generator
and that the power socket is turned on.

•

Check the fuse in the power cord plug.

•

Contact your service provider.

•

Check for leaks between generator and instrument

•

Contact your service provider

•

Check output pressure gauge on Genius XE35/
XE70.

•

Check for leaks between the the supply and the
generator but also between generator outputs and
consuming instrument.

•

Contact your service provider.

•

The generator is due for service. Contact your
service provider.

•

Refer to Service Indication section of this manual for
further information.

•

The generator is overdue for service.

•

Contact your service provider urgently.

•

Refer to Service Indication section of this manual for
further information.

Page 30

Page 31

Peak Scientific has highly trained, fully certified Field Service Engineers located in over 20 countries
across every continent around the world. This allows us to provide an industry-leading rapid response
service to our customers. With [Peak Protected], your laboratory’s productivity becomes our top
priority.
To discuss Peak Protected generator cover and payment options speak to your local Peak
Representative or for further information contact: protected@peakscientific.com

PEAK Scientific
Fountain Crescent
Inchinnan Business Park
Inchinnan
PA4 9RE
Scotland, UK
Tel: +44 141 812 8100
Fax: +44 141 812 8200
For further information on any of our
generator products please contact
marketing@peakscientific.com
Collision Gas Add-On User Manual Rev 3 RSID 4751 EN 05/07/24