Precision Hydrogen SL (All Models) - Installation Guide  

Extracted text

Precision SL (All Models)
Installation Guide

Precision Hydrogen SL Installation Guide Rev 6 RSID 3515 EN 19/01/23

Change History
Rev

Comment

Name

Date

1

Initial Release

L. Couttie

09/04/2020

2
3
4

Product Updates
Product Updates
Dryer Cap Removal Tool Added

L. Couttie
L. Couttie
L. Couttie

20/01/2021
10/03/2021
05/05/2022

5
6

Part Number Update
Fittings Kit Update

D.Lai
L. Couttie

18/08/2022
19/01/2023

How to use this Manual
This installation guide is intended to be used as a step by step, quick start guide, to
facilitate installation and configuration.

Please visit www.peakscientific.com/downloads to
download the full User Manual for your gas generator.
We recommend that you read and understand the full user manual
prior to following the instructions in this installation guide.
Thank you for selecting Peak Scientific to meet your Gas Generation needs, and should
you require any further assistance or support please do not hesitate to contact Peak
Scientific or the Peak Partner from which you purchased your Generator.

Page 2

Safety Notices
Peak Scientific Instruments cannot anticipate every possible circumstance which may
represent a potential hazard. The warnings detailed within this document detail the
most known potential hazards, but by definition cannot be all inclusive. If the user
employs an operating procedure, item of equipment or a method of working which
is not specifically recommended by Peak Scientific, the user must ensure that the
equipment will not be damaged or become hazardous to persons or property.

Symbols
This document uses the following symbols to highlight specific areas important to the
safe and proper use of the Generator

WARNING

CAUTION

A WARNING notice denotes a hazard. It calls attention to an operating procedure,
process or similar, which if not correctly performed or adhered to, could cause
personal injury or in the worst case death. Do not proceed beyond a WARNING
notice until the indicated conditions are fully understood or met.
Une note AVERTISSEMENT indique un danger. Elle attire l’attention sur une
procédure de fonctionnement, un processus ou autre qui, s’il/elle n’est pas
effectué(e) correctement ou respecté(e), peut entraîner des blessures personnelles
ou, dans le pire des cas, la mort. Ne continuez pas lorsqu’il y a une note
AVERTISSEMENT si les conditions indiquées ne sont pas totalement comprises ou
respectées.
A CAUTION notice denotes a hazard. It calls attention to an operating procedure,
process or similar, which if not correctly performed or adhered to, could cause
damage to the Generator or the Application. Do not proceed beyond a CAUTION
notice until the indicated conditions are fully understood or met.
Une note ATTENTION indique un danger. Elle attire l’attention sur une procédure
de fonctionnement, un processus ou autre, qui, s’il/elle n’est pas effectué(e)
correctement ou respecté(e), peut endommager le générateur ou l’application. Ne
continuez pas lorsqu’il y a une note ATTENTION si les conditions indiquées ne sont
pas totalement comprises ou respectées.
Caution, risk of electric shock. Ensure power to the Generator has been removed
before proceeding.
Attention, risque de choc électrique. Assurez-vous que l’alimentation du générateur
a été coupée avant de continuer.

Safety Notice to Users

WARNING

WARNING

These instructions must be read thoroughly and understood before
installation and operation of your Peak Precision Hydrogen Generator.
Use of the Generator in a manner not specified by Peak Scientific MAY
impair the SAFETY provided by the equipment.
When handling, operating or carrying out any maintenance, personnel
must employ safe engineering practices and observe all relevant local
health and safety requirements and regulations. The attention of UK
users is drawn to the Health and Safety at Work Act 1974, and the
Institute of Electrical Engineers regulations.
If the equipment is used in a manner not specified by the manufacturer,
the protection provided by the equipment may be impaired.

WARNING

Page 3

Fittings Kit

x1m

*Tygon Tubing 05-3131

x1

US Mains Cable C13 6-15 04-1029

x1
DI Capsule 3302583

x1

x1

US Mains Cable C13 5-15 04-1039

*Barbed Fitting 05-7029

x1

UK Mains Cable C13 04-1028

x2
***Desiccant Cartridge 3302581

x1

****4L Water Bottle 10-9016

x1

EU Mains Cable C13 04-1038

x1
x1

JIS Cable C13 100V 04-1006
Page 4

Dryer Cap Removal Tool 3304050

x1

**In-Line Water Filter 3302936
* supplied with all models ** supplied with automatic and pressure fill models
*** x4 in 200cc models **** optional extra for models with automatic fill

1.

Unpack the generator from the shipping crate, as per the instructions on the box and
position on a flat surface, in desired area.

2.
7.5 cm

7.5 cm

7.5 cm

Ensure that there is at least 7.5 cm of space, to the sides and rear of the generator, to
allow sufficient air flow and ventilation
Page 5

3.

To fit the Desiccant Cartridge 3302581, first open the top panel by lifting gently.

4.

Using the provided Dryer Cap Removal Tool 3304050, loosen and remove the cap
of the desiccant dryer by turning counter-clockwise.
Page 6

5.

Fit the Desiccant Cartridge 3302581.

6.

Replace the cap using the Dryer Cap Removal Tool 3304050 by turning clockwise.
Ensure that the cap is ‘hand-tight’ and not overtightened.
Page 7

7.

Fit the DI capsule 3302583 into the recess and rotate 90° clockwise to lock in
position.

8.

Close the top panel.
Page 8

9.
ASTM
type II

Fill deionized water into water tank (Manual fill units) or connect deionized water
supply (auto fill / pressure fill options) following step below.

10.

3302936

05-3131

05-7029
For Precision H2 SL equipped with auto-water fill or pressurised water fill, the Tygon
Tubing, Barbed Fitting and In-Line Filter supplied in the generator fittings kit should
be connected to the Fill port at the rear of the generator.
Page 9

11.

Copper /
Stainless
Steel only

Connect tubing to the H2 delivery port at the rear of the generator, using the
1/8” swagelok compression fitting provided. Use new laboratory-grade copper or
stainless steel tubing only.

12.

Connect the other end of the tubing to the Application.

Page 10

13.

Fit appropriate 6mm tubing to H2 Exhaust output. The exhaust port must not be
plugged.

14.
CAUTION

04-1028 04-1029
04-1038 04-1039 04-1006
Select the appropriate mains cable from the fittings kit and plug the IEC 60320/C13
cable into the mains input at the rear of the generator.
Please note both 110V and 230V US cables have been supplied,
ensure correct mains cable is used.
Page 11

15.

UK

EU

US
110V

US
230V

CAUTION

100-240VAC 50/60Hz
Plug the mains cable into an appropriate 100-240VAC 50/60Hz single phase power
supply.
CAUTION ensure the correct cable has been selected for your electrical supply

16.

Turn the generator on, using the switch on the back of the unit.
Page 12

17.

The LEDs will brighten and dim in green until diagnostics are complete. Once
diagnostics are complete, the green LEDs will be solid.
In the unlikely event that diagnostics are unsuccessful, the LEDs will turn orange. See
Table on Page 15.

18.

Pressing the front button will begin the supply of gas to the application.
The system can be stopped at any time by pressing the front button again.
This will return the generator to Standby mode.
Page 13

19.

20
minutes

In order for the system to maintain internal pressure required for normal operation, the
output valve will close and open until the delivery line is pressurised. Once pressure
between the generator and application is stable, gas will be supplied by the generator
as normal. To prevent excess release of hydrogen in the event of a leak between the
generator and application, the generator’s output will remain closed if pressure has not
stabilised within 20 minutes.

20.

/
CONGRATULATIONS
Page 14

Your PEAK SCIENTIFIC gas generator is now fully installed, operational
and ready to supply gas on demand to your instrument.

General Notes
For Precision SL generators with automatic pumped water fill, ensure the water supply
bottle is not located above the height of the generator, and that the supply is not
pressurised. Generators with automatic valved water fill may be used with pressurised
deionised water supplies between 1-3 bar.

/

Pressurized supply is not suitable
for automatic pumped water fill.

×

×

Electrical requirements are 100-240V rms nominal. However, running continuously
at voltages outwith this range is not recommended. Extended periods at extremes
can have a detrimental effect on the operation and life of the Generator.
Ensure that all pipework between generator and equipment is checked for leaks.
Please familiarise yourself with the full User Manual available at www.peakscientific.
com/downloads This includes all other technical specifications, operating
instructions, service requirements, contact details and trouble shooting.
The fixed delivery pressure of 100psi (6.9 bar) from the Precision H2 SL is suitable
for all GC-FIDs from major manufacturers. The gas pressure will be managed by
the GC. If for any reason you need to regulate the pressure to below 100psi, please
contact Peak for details of an appropriate pressure regulator.
Page 15

LED Indicators
The LED indicator on the front of the generator will flash or change colour to
indicate the generators current operating state. Please refer to the chart below for
information regarding the different states.

Pressurizing

Mise sous pression
(Green/Vert)

Voir manuel
(Amber/Ambre)

At Pressure

Contact Peak

Depressurizing

Contact Peak

À pression
(Green/Vert)

Dépressurisation
(Blue/Bleu)

Depressurised
Dépressurisé
(Blue/Bleu)

Page 16

See Manual

Contacter Peak
(Amber/Ambre)

Contacter Peak
(Purple/Violet)

Go Online or Complete and Return
You can register for your FREE 24 month Warranty with ease online at
www.peakscientific.com/protected.
Alternatively, you can send the completed form to Peak Scientific by post or
email at warranty@peakscientific.com.

Go Online or Complete and Return
You can register for your FREE 12 month Warranty with ease online at
www.peakscientific/protected.
Alternatively, you can send the completed form to Peak Scientific by post or
email at warranty@peakscientific.com.

Product Warranty Registration
Contact name
Email address
Company
Address
City/town
Postcode
Country
Telephone
Generator serial #
Model type
Installation date
Do you still use an
alternative gas solution i.e.
cylinders or bulk liquid?

Yes

What gas requirements do
you have in your lab?

Hydrogen

No

Nitrogen

Zero Air

Extend your cover with
Peak Scientific offer comprehensive gas generator after sales support packages.
Peak [Protected] aftercare support can guarantee an on-site response within
72 hours*, genuine parts from our ISO9001 approved factory and a 95% first-time
fix rate. See our enclosed Peak [Protected] leaflet for further information.
Important!
You have 1 month to register your Peak Scientific product from the date of installation. Once registered
the warranty will be honoured for a period of 12 months. If you wish to defer the installation of your
generator, you must notify Peak Scientific immediately by emailing warranty@peakscientific.com.
For generators that remain unregistered after 1 month from the shipment date, the warranty will be
considered active from the date of factory dispatch.
* Complete Plan only






Important!
You have 1 month to register your Peak Scientific product from the date of
installation. Once registered the warranty will be honoured for a period of 24
months. If you wish to defer the installation of your generator, you must notify
Peak Scientific immediately by emailing warranty@peakscientific.com. For
generators that remain unregistered after 1 month from the shipment date, the
warranty will be considered active from the date of factory dispatch.
The 24m warranty is conditional on completion of replacement of the deionizer cartridge every 12 months from the date of first use of the generator.
Failure to change the de-ionizer cartridge will render the 24m warranty null
and void.

Page 17

Page 18

Page 19

Please visit www.peakscientific.com/downloads to
download the full User Manual for your gas generator.

Peak Scientific has highly trained, fully certified Field Service Engineers located in over 20 countries
across every continent around the world. This allows us to provide an industry-leading rapid response
service to our customers. With [Peak Protected], your laboratory’s productivity becomes our top
priority.
To discuss Peak Protected generator cover and payment options speak to your local Peak
Representative or for further information contact: protected@peakscientific.com

Peak Scientific
Fountain Crescent
Inchinnan Business Park
Inchinnan
PA4 9RE
Scotland, UK
Tel: +44 141 812 8100
Fax: +44 141 812 8200
For further information on any of our
generator products please contact
marketing@peakscientific.com
Precision Hydrogen SL Installation Guide Rev 6 RSID 3515 EN 19/01/23