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Genius 3030 & 3031 - User Manual
3
Genius, 3030, 3031, User, Manual
Genius
Peak Scientific
public
Reviewed on 3rd may 2017 - LC
<p>Genius 3030 & 3031<br> User Manual<br><br> Genius3030-3031 User Manual Rev 3 RSID 128 PN UM-0005 06/03/19<br><br> Contents<br> Change History <br> 3<br> How to use this Manual <br> 3<br> Introduction 4<br> Warranties and Liabilities <br> 5<br> Safety Notices <br> 6<br> Declaration of Conformity <br> 7<br> Environmental Declaration <br> 8<br> Technical Specification <br> 9<br> Unpacking 11<br> Installation 13<br> Generator Overview <br> 14<br> Electrical Connection <br> 16<br> Start-Up Sequence <br> 17<br> Normal Operation <br> 17<br> On Demand Gas <br> 17<br> Generator Cycling <br> 18<br> Unusual Operation <br> 18<br> Connecting to the application <br> 19<br> Service Requirements <br> 20<br> Peak Protected <br> 22<br> Cleaning 23<br> Troubleshooting 24<br><br> Page 2<br><br> Change History<br> Rev<br><br> Comment<br><br> Name<br><br> Date<br><br> 1<br><br> Initial Release<br><br> L. Couttie<br><br> 06/04/2015<br><br> 2<br><br> Content Update<br><br> L. Couttie<br><br> 04/01/2017<br><br> 3<br><br> Indication of Fault Correction<br><br> L. Couttie<br><br> 06/03/2019<br><br> How to use this Manual<br> This manual is intended for end users and has been written as a reference document<br> where you can skip to the relevant information.<br> Users can refer to the contents page to find the relevant information.<br> Please review each of the following sections carefully.<br> Thank you for selecting Peak Scientific to meet your gas generation needs, and should<br> you require any further assistance or support please do not hesitate to contact Peak<br> Scientific or the Peak Partner from which you purchased your generator.<br><br> Page 3<br><br> Introduction<br> The Genius 3030 & 3031 have been developed to provide a supply of nitrogen gas<br> and dry air. We’ve built them with internal air compressors as standard, removing the<br> reliance upon an in-house air supply.<br> The Genius 3030 combines two individual systems in one cabinet, with both systems<br> supplying a single source of nitrogen gas as well as two independent suplies of clean<br> dry air. This allows two mass spectrometers to be supplied by one single Peak Scientific<br> gas generator.<br> The Genius 3031 provides a source of nitrogen gas as well as two independent supplies<br> of clean dry air.<br> These model provide a source of nitrogen gas and dry air with other features including:<br> • Quiet in operation – Insulated compressor compartment for minimum disruption<br> • Cool – Minimal heat build-up in the lab<br> • Intelligent – High duty service indicator<br> • Mobile – Flexibility to position the generator where required<br> • Simple installation – Generator designed as a plug and play system<br> • Economical – More cost effective than any other gas supply method<br> • Convenient – Gas on demand, no hazards, no need to worry about running out of<br> gas<br> The Genius 3030 & 3031 are based on proven technology, and selectively remove<br> oxygen, moisture and other gases to leave clean, dry, phthalate free nitrogen and dry<br> air. Internal air compressors make these units independent from in-house air supplies<br> and fitted castors allow the user to easily position the units in the lab.<br> To ensure these Generator models meet our high expectations with regards to reliability<br> and performance, we have tested them extensively at our manufacturing plant and with<br> end users around the world to ensure reliability and longevity of the system.<br><br> Page 4<br><br> Warranties and Liabilities<br> 1. The Company warrants that it has title to the Goods.<br> 2. Subject to the provisions of this clause the Company warrants that the Goods <br> shall comply in all material respects with any specification referred to in the Order <br> Confirmation (as the same may be amended) and shall, subject thereto, be free <br> from defects in material and workmanship for the lesser of a period of twelve <br> months from the date of delivery or thirteen months from the date of dispatch <br> from the factory.<br> 3. Save as provided in this clause and except where the Goods are sold to a person <br> dealing as a consumer (within the meaning of the Unfair Contract Terms Act <br> 1977) all warranties, conditions or other terms implied by statute or common <br> law are hereby expressly excluded save to the extent they may not be lawfully<br> excluded. When the Goods are sold to a consumer within the meaning of the Unfair<br> Contract Terms Act 1977 their statutory rights are not affected by the provisions of<br> this clause.<br> 4. In the event of the Customer making a claim in respect of any defect in terms of <br> clause 2 hereof the Customer must.<br> 1. Reasonably satisfy the Company that the Goods have been properly installed,<br> commissioned, stored, serviced and used and without prejudice to the generality<br> of the foregoing that any defect is not the direct or indirect result of lack of repair<br> and/or servicing, incorrect repair and/or servicing, use of wrong materials and/or<br> incorrect spare parts<br> 2. Allow the company to inspect the Goods and/or any installation and any relevant<br> packaging as and when reasonably required by the Company.<br> 5. Subject to the Company being notified of any defect as is referred to in sub- <br> clause 2 hereof within a reasonable time of it becoming apparent and subject always<br> to the terms of sub-clause 4 hereof, the Company shall, in its option, replace or<br> repair the defective Goods or refund a proportionate part of the Price. The Company<br> shall have no further liability to the Customer (save as mentioned in sub-clause 6<br> hereof).<br> 6. The Company shall be liable to indemnify the Customer in respect of any claim<br> for death or personal injury to any person in so far as such is attributable to the<br> negligence or breach of duty of the Company or any failure by the Company to<br> comply with the provisions of sub-clause 2 hereof.<br> 7. Save as provided in sub-clause 2 hereof the Company shall not be liable in respect<br> of any claim by the Customer for costs, damages, loss or expenses (whether direct,<br> indirect, consequential or otherwise) or indemnity in any respect howsoever arising<br> including, but not by way of limitation, liability arising in negligence (other than<br> pursuant to clause 6 above) that may be suffered by the Customer or any third<br> party.<br><br> Page 5<br><br> Safety Notices<br> Peak Scientific Instruments cannot anticipate every possible circumstance which may<br> represent a potential hazard. The warnings detailed within this manual refer to the most<br> likely potential hazards, but by definition cannot be all inclusive. If the user employs<br> an operating procedure, item of equipment or a method of working which is not<br> specifically recommended by Peak Scientific, the user must ensure that the equipment<br> will not be damaged or become hazardous to persons or property.<br><br> Symbols<br> This manual uses the following symbols to highlight specific areas important to the safe<br> and proper use of the generator.<br><br> WARNING<br><br> A WARNING notice denotes a hazard. It calls attention to an operating procedure,<br> process or similar, which if not correctly performed or adhered to, could cause<br> personal injury or in the worst case death. Do not proceed beyond a WARNING<br> notice until the indicated conditions are fully understood or met.<br><br> CAUTION<br><br> A CAUTION notice denotes a hazard. It calls attention to an operating procedure,<br> process or similar, which if not correctly performed or adhered to, could cause<br> damage to the generator or the application. Do not proceed beyond a CAUTION<br> notice until the indicated conditions are fully understood or met.<br> Caution, risk of electric shock. Ensure power to the generator has been removed<br> before proceeding.<br><br> Safety Notice to Users<br><br> WARNING<br><br> WARNING<br><br> These instructions must be read thoroughly and understood before<br> installation and operation of your Peak Generator. Use of the generator<br> in a manner not specified by Peak Scientific MAY impair the SAFETY<br> provided by the equipment.<br> When handling, operating or carrying out any maintenance, personnel<br> must employ safe engineering practices and observe all relevant local<br> health and safety requirements and regulations. The attention of UK<br> users is drawn to the Health and Safety at Work Act 1974, and the<br> Institute of Electrical Engineers regulations.<br> If the equipment is used in a manner not specified by the manufacturer,<br> the protection provided by the equipment maybe impaired.<br><br> WARNING<br><br> Page 6<br><br> Declaration of Conformity<br> We <br><br> Peak Scientific Instruments Ltd.<br><br> Of <br><br> Fountain Crescent, Inchinnan, Renfrewshire, PA4 9RE<br><br> Declare that:<br><br><br> Equipment: <br><br> Nitrogen Gas Generator<br><br><br><br> Models: <br><br> Genius 3030, Genius 3031<br><br><br> To which this declaration relates, is in conformity with the applicable EC directives,<br> harmonized standards, and other normative requirements.<br> • Low Voltage Directive 2006/95/EC<br> EN 61010-1: 2010 Electrical Equipment for measurement, control and laboratory use.<br> • Electromagnetic Compatibility Directive 2004/108/EC<br> EN 61326-1: 2013 Electrical Equipment for measurement, control and laboratory use.<br> • FCC47 CFR Part 15 Class B<br> Unintentional radiators; Conducted and Radiated emissions limits.<br> All evaluation, testing and certification issued by:<br><br><br> York EMC Services <br><br><br><br> Unit 1, Grangemouth Technology Park <br><br><br><br> Earls Road<br><br> Grangemouth <br><br><br> FK3 8UZ<br><br><br><br> United Kingdom<br><br> Signed: Name: Chris Pugh<br> Date: <br><br> Page 7<br><br> 23/09/2016 <br><br> Position: <br><br> Engineering & Operations Director<br><br> Environmental Declaration<br> We <br><br> Peak Scientific Instruments Ltd.<br><br> Of <br><br> Fountain Crescent, Inchinnan, Renfrewshire, PA4 9RE<br><br> Declare that:<br><br><br> Equipment: <br><br> Nitrogen Gas Generator<br><br><br><br> Models: <br><br> Genius 3030, Genius 3031<br><br> Is fully compliant with the following Directives<br> • 2012/19/EU <br><br> WEEE (Waste of Electrical and Electronic Equipment)<br><br> • 2011/65/EU <br><br> RoHS 2 (Restriction of Hazardous Substance)<br><br> Peak Scientific Instruments Ltd fully complies with its obligations towards the European<br> WEEE (Waste of Electrical and Electronic Equipment) Directive 2012/19/EU. These<br> obligations are being met within the B2B compliance group.<br> Peak Scientific Instruments Ltd has developed all reasonable ‘due diligence’ controls to<br> ensure that our products comply with the principles and requirements of the European<br> recast RoHS (Restriction of Hazardous Substances) Directive 2011/65/EU. Similar<br> directives in the United States and China, for example, have also been captured within<br> this program.<br> Where a specific certificate of compliance is required, this can be requested, on<br> a product serial number basis, directly from Peak Scientific Instruments Ltd, by<br> contacting us through our website on www.peakscientific.com<br> Signed: Name: Chris Pugh<br> Date: <br><br> Page 8<br><br> 23/09/2016 <br><br> Position: <br><br> Engineering & Operations Director<br><br> Technical Specification<br> Genius 3030<br> Environment<br> Minimum Operating Ambient Temperature<br> Maximum Operating Ambient Temperature<br> Maximum Altitude<br> Maximum Relative Humidity<br> Minimum Storage Temperature*<br> Maximum Storage Temperature*<br><br> 5°C (41°F)<br> 35°C (95°F)<br> 2000 m<br> 80% Non-Condensing<br> -20°C (-4°F)<br> 60°C (140°F)<br><br> Generator Outlets<br> Curtain Maximum Flow Rate<br> Source Maximum Flow Rate<br> Exhaust Maximum Flow Rate<br> Start-up time<br> Particles<br> Phthalates<br> Suspended Liquids<br> Gas Outlets<br> Drain Outlets<br> Pressure Gauges<br><br> 2 x 12 L/min @ 5.5 Bar (0.42 cfm @ 80 psi)<br> 2 x 24 L/min @ 7.6 Bar (0.85 cfm @ 110 psi)<br> 2 x 8 L/min @ 4.2 Bar (0.28 cfm @ 60 psi)<br> 1 Hour<br> <0.01µm<br> NONE<br> NONE<br> 6 x ¼” BSPP<br> 1 x ¼” BSPP<br> 6<br><br> Electrical Requirements<br> Voltage<br> Frequency<br> Current<br> Input Connection<br> Power Cord (Supplied)<br> Pollution Degree<br> Insulation Category<br><br> 230 VAC ± 10%<br> 50/60 Hz<br> 12 Amps<br> C20 Plug<br> C19 socket to local connection (13A minimum)<br> 2<br> II<br><br> General<br> Dimensions cm (inches) WxDxH<br> Generator Weight Kg (lbs)<br> Shipping Weight Kg (lbs)<br> Heat Output<br><br> Page 9<br><br> 60 x 85 x 132.2 (23.6 x 33.5 x 52.0)<br> 196.5 kg (433lb)<br> 281.5 kg (620lb)<br> 9417 BTU/Hour<br><br> Technical Specification<br> Genius 3031<br> Environment<br> Minimum Operating Ambient Temperature<br> Maximum Operating Ambient Temperature<br> Maximum Altitude<br> Maximum Relative Humidity<br> Minimum Storage Temperature*<br> Maximum Storage Temperature*<br><br> 5°C (41°F)<br> 35°C (95°F)<br> 2000 m<br> 80% Non-Condensing<br> -20°C (-4°F)<br> 60°C (140°F)<br><br> Generator Outlets<br> Curtain Maximum Flow Rate<br> Source Maximum Flow Rate<br> Exhaust Maximum Flow Rate<br> Start-up time<br> Particles<br> Phthalates<br> Suspended Liquids<br> Gas Outlets<br> Drain Outlets<br> Pressure Gauges<br><br> 18 L/min @ 5.9 bar (0.64 CFM @ 85 psi)<br> 26 L/min @ 7.6 bar (0.92 CFM @ 110 psi)<br> 25 L/min @ 4.8 bar (0.88 CFM @ 70 psi)<br> 1 Hour<br> <0.01µm<br> NONE<br> NONE<br> 3 x ¼” BSPP<br> 1 x ¼” BSPP<br> 3<br><br> Electrical Requirements<br> Voltage<br> Frequency<br> Current<br> Input Connection<br> Power Cord (Supplied)<br> Pollution Degree<br> Insulation Category<br><br> 230 VAC ± 10%<br> 50/60 Hz<br> 12 Amps<br> C20 Plug<br> C19 socket to local connection (13A minimum)<br> 2<br> II<br><br> General<br> Dimensions cm (inches) WxDxH<br> Generator Weight Kg (lbs)<br> Shipping Weight Kg (lbs)<br> Heat Output<br><br> Page 10<br><br> 60 x 85 x 132.2 (23.6 x 33.5 x 52.0)<br> 186 kg (411lb)<br> 272 kg (600lb)<br> 9417 BTU/Hour<br><br> Unpacking<br> Although Peak Scientific takes every precaution with safe transit and packaging, it is<br> advisable to fully inspect the unit for any sign of transit damage.<br> Check ‘SHOCKWATCH’ and ‘TIP-N-TELL’ labels for signs of rough handling prior to<br> unpacking<br><br> Any damage should be reported immediately to the carrier and Peak Scientific or the<br> Peak Partner from where the unit was purchased.<br> Follow the unpacking instructions posted on the side of the crate. It will require two<br> people to remove the unit from the shipping crate and to manoeuvre the generator to<br> the desired location.<br> Please save the product packaging for storage or future shipment of the generator.<br> Note: Included with the generator is a “Fittings Kit” containing mains power leads for<br> UK, EU & US and also all the required fittings and warranty registration card. Be careful<br> not to discard these with the packaging. <br><br> Page 11<br><br> Fittings Kit Contents<br> Supplied in the Fittings Kit are all the fittings required to connect the generator to the<br> application. The contents of the Fittings Kit are as follows:<br> 1. ¼” Teflon Tubing x 12m*<br> 2. 6mm PE Tubing x 3m<br> 3. ¼” Compression Fitting x 6**<br> 4. 6mm Push Fit Fitting <br><br><br><br> x 2***<br><br> 5. UK Mains Power Cable x 1<br> 6. EU Mains Power Cable x 1<br> 7. US Mains Power Cable 230v <br><br> x1<br><br> 8. 8mm Hex Key x 1<br> * <br><br> x 9m in Genius 3031<br><br> ** <br><br> x 3 in Genius 3031<br><br> *** <br><br> x 1 in Genius 3031<br><br> All of the generators output ports are located on the output panel at the rear of the<br> unit.<br><br> Page 12<br><br> Installation<br> Generator Environment<br> The generator is designed for indoor use only. It should be installed adjacent to<br> the application(s) it is supplying. If this is not convenient then the unit can be sited<br> elsewhere, however, consideration should be made of the lengths of pipe runs as<br> pressure drops can result from extended runs of pipe.<br> Performance of the generator (like all sophisticated equipment) is affected by ambient<br> conditions. Note should also be taken to the proximity of Air Conditioning outlets.<br> These can sometimes give rise to “pockets” of air with high relative humidity. Operation<br> of the unit within such a pocket could adversely affect its performance. Consideration<br> should also be given to the air flow around the unit. It is recommended that an air gap<br> of 75mm (3”) should be maintained down both sides and at the rear of the unit. Please<br> refer to the drawing below for the general dimensions of the unit.<br> Minimum Operating Ambient Temperature: <br><br> 5 °C (41 °F)<br><br> Maximum Operating Ambient Temperature: <br><br> 35 °C (95 °F)<br><br> Page 13<br><br> Generator Overview<br> 3030 & 3031 General Dimensions<br> 600 mm / 23.6”<br><br> 850 mm / 33.5”<br><br> 1322 mm / 52"<br> The generator must always be placed on a flat, level surface. Failure to<br> do so will affect the performance of the generator.<br> WARNING<br><br> Page 14<br><br> Rear Connections<br> 3030<br><br> Gas Outlets<br> Drain Outlet<br><br> Power Inlet<br><br> 3031<br><br> Gas Outlets<br> Drain Outlet<br><br> Power Inlet<br><br> Page 15<br><br> Electrical Connection<br> Connect the generator to an appropriate 230 volt single-phase supply, refer to the<br> generator serial plate for input specification and ensure your supply matches the<br> requirements.<br> If the appropriate power cord is not supplied; a new plug, rated to at least 12 amps, can<br> be fitted by a qualified electrician.<br><br> WARNING<br><br> This unit is classified as SAFETY CLASS 1. THIS UNIT MUST BE<br> EARTHED. Before connecting the unit to the mains supply, please<br> check the information on the serial plate. The mains supply must be of<br> the stated AC voltage and frequency.<br><br> EARTH/GROUND (E):- <br><br> Green & Yellow or <br><br> Green<br><br> LIVE (L):- <br><br> Brown <br><br> or <br><br> Black<br><br> Neutral (N):- <br><br> Blue <br><br> or <br><br> White<br><br><br><br> Electrical requirements for 230V generators is 195V - 253V 50/60Hz. For 195V - 219V a<br> 06-3210 Dual Tap Transformer is required.<br><br> If the equipment is used in a manner not specified by the manufacturer,<br> the protection provided by the equipment maybe impaired.<br> WARNING<br><br> Page 16<br><br> Start-Up Sequence<br><br> CAUTION<br><br> Before the Generator is connected to the application, the Generator<br> should be operated in isolation (i.e. not connected to the application)<br> for thirty minutes. This is to ensure any impurities present are purged<br> from the system. Failure to do this may harm the application.<br><br> Pressure will start to build in the internal storage tanks which can be monitored by<br> watching the output pressure gauges on the front panel. This will climb to the factory<br> set pressure as noted in the specifications.<br> Once this pressure is reached, the compressors will continue to run until the internal<br> tank upper pressure limit is reached and the compressor has run for a period of at least<br> two and a half minutes.<br> The compressors will then rest until the internal tank lower pressure limits is reached.<br> Once this limit is reached the compressors will switch back on again. This compressor<br> cycling is normal and will continue throughout the operation of the Generator.<br> When the system has been operated for a period of 30 minutes, all the internal pipework and storage tanks will have been purged with nitrogen/dry air.<br> Once purged, and the tubes can be connected at the rear of the unit. The generator<br> should be allowed to run for 1 hour to allow the gas to reach purity.<br><br> Normal Operation<br> The Genius 3030/3031 Gas Generator is designed specifically to minimize operator<br> involvement. Given that the system is installed as described in earlier sections and is<br> serviced in accordance with the specified maintenance recommendations (see Service<br> Requirements), then it should simply be a matter of turning the Generator on when it is<br> required.<br> The Generator will automatically produce the factory set flow and pressure as detailed<br> in the Technical Specifications.<br><br> On Demand Gas<br> The generator will produce nitrogen on demand. If the application is operating<br> and requires a gas flow, the system it is connected to will supply this to suit the<br> requirements of the application. If the application requirement for gas stops, the system<br> will also stop, once it has reached its upper set limit in the internal storage tanks. If the<br> demand from the application starts again, the system will detect the demand for gas<br> and will automatically start again to suit the demand.<br><br> Page 17<br><br> Generator Cycling<br> The Generator is designed for the internal compressors to cycle. This cycling reduces<br> the duty (run time) on the compressors. The rate at which they cycle will be dependent<br> on the gas required to satisfy the demand of the application. If the application demands<br> the maximum gas flow of the Generator, the compressor duty will be higher, (the rest<br> period in the compressor cycle will be shorter). If the application demand is lower than<br> the maximum gas flow, then the duty on the compressors will decrease, (the rest period<br> in the compressor cycle will be longer). If the Generator is installed in an extreme<br> environment or is subjected to low supply voltage or high altitude the compressors may<br> undergo periods where they do not cycle.<br><br> Unusual Operation<br> If at any time the generator begins to emit excessive noise or vibration, then it should<br> be switched off and you should contact Peak Scientific or the Peak Partner from which<br> the generator has been purchased.<br><br> Page 18<br><br> Connecting to the application<br> Once the initial purge run of 30 minutes has completed, and the generator has been<br> running for 1 hour, it is ready to be connected to the application(s).<br> The pressure in the internal storage tanks must be allowed to dissipate<br> before connecting the generator to the application(s)<br> CAUTION<br><br> Attach the appropriate fittings to the outlets of the generator. Using the tubing<br> supplied, connect the outlets of the generator to the inlets on the application.<br> If you require more tubing than is supplied please refer to the Tubing Lengths section.<br><br> CAUTION<br><br> Once the tubing is connected to the application, please ensure that it<br> is thoroughly checked for being leak-tight. Even the slightest leak in<br> the gas supply between the generator and the application can lead to<br> a reduction in efficiency.<br><br> Tubing Lengths<br><br> CAUTION<br><br> The diameter of the tubing which will be connected to the gas outlet is<br> important and is determined by the length of tubing required. Failure<br> to follow these recommendations could lead to pressure between<br> generator and application.<br><br> < 10 meters: <br><br> Use 6/4 (6mm O/D, 4mm I/D) P.T.F.E. tubing.<br><br> > 10 - 40 meters: Use 10/8 (10mm O/D, 8mm I/D). Tubing and fittings not <br><br> supplied in the fittings kit.<br> > 40 metres: <br><br><br> Please contact Peak Scientific with the relevant distance andwe<br><br> will calculate the flow resistance and the tubing size required.<br><br> A combination of 6/4 and 10/8 tubing may be used to ensure that there is no large<br> diameter tubing within the lab (i.e. for the first 20 meters from the Generator use 10/8<br> and the final 10 meters to the application use 6/4 tubing). Keep the connections and<br> bends to a minimum.<br><br> The imperial equivalents are: 6/4 = 1/4” O/D, 3/16” I/D.<br><br><br> Page 19<br><br> 10/8 = 3/8” O/D, 5/16” I/D.<br><br> Service Requirements<br> Service Schedule<br> Purchase Interval<br><br> Component<br><br> Part No.<br><br> Qty.<br><br> Genius 3030 Annual Maintenance Kit*<br><br> 12 Months<br><br> Kit Includes;<br> 4 x 1st Stage Coalescing Filter Element<br> 4 x 2nd Stage Coalescing Filter Element<br> 4 x RAC Filter Element<br> 1 x Inlet Filter Element<br> 4 x 3/2 Valve<br> 8 x 2/2 Valve<br> 8 x Plug In Relay<br> 4 x Comp. Service Kit<br><br> 08-9430<br> or<br><br> 1<br><br> 08-9431<br><br> Genius 3031 Annual Maintenance Kit*<br> Kit Includes;<br> 4 x 1st Stage Coalescing Filter Element<br> 4 x 2nd Stage Coalescing Filter Element<br> 2 x RAC Filter Element<br> 1 x Inlet Filter Element<br> 3 x 3/2 Valve<br> 8 x 2/2 Valve<br> 7 x Plug In Relay<br> 4 x Comp. Service Kit<br> Compressor<br> Assembly **<br><br> 08-9432<br> or<br><br> 1<br><br> 08-9433<br><br> 08-8141<br> Compressor Assembly 3030/3031<br><br> or<br><br> 4<br><br> 08-8384<br><br> * Please quote your generator serial number when ordering your Annual Maintenance<br> Kit to ensure selection of the appropriate kit for your generator.<br> ** If your compressors have been refitted 3 times they must now be replaced. Please<br> note that when replacing the compressor assembly, the full Annual Maintenance Kit will<br> not be required. Please contact your service provider for more information.<br><br> Page 20<br><br> Service Indication<br> The Genius 3030 & 3031 will notify the user of the service interval for the internal<br> compressors. The Generators have the following Service Indication Stages:-<br><br> Stage 1<br> Once either compressor requires a service the LED indicator (yellow) on the front of the<br> Generator will illuminate.<br> This is to make the user aware that a service of the Generator is due and should be planned at<br> the earliest convenience. The Generator will continue to operate as normal with the LED on.<br> Stage 2<br> If the service is not completed the Generator will continue to run. After 2 weeks, the service<br> LED indicator (yellow) will start to flash.<br> This is to make the user aware that the service of the Generator is now overdue and must be<br> completed immediately to ensure the continuous trouble free operation of the Generator.<br><br> Service Indication Reset<br> Once the service has been completed the Service Indication LED can be reset in the<br> main control PLC. This will be performed by the Peak Service Engineer or trained service<br> representative that completes the service operation.<br><br> High Duty Indication<br><br> The Genius 3030 & 3031 have a ‘HIGH DUTY’ indicator on the front panel. This indicator<br> monitors the running condition of the internal compressors and illuminates when they have<br> been operating continually for a period of 8 hours.<br> There are a number of extreme conditions that can affect the duty cycling of the<br> compressors inside the generator. These extremes include very high ambient temperatures,<br> low supply voltages, a very high flow requirement and locations of high altitude. Any one<br> of these or a combination of a number of these extremes can be evident in a customer site.<br> While the generator is designed to operate fully in these conditions it should be noted that<br> the effect of these extremes can force the compressors to run continually. The compressors<br> are fully capable of running continually with no detrimental effect, however users may find<br> the generator reaches its service interval quicker.<br><br> High Duty Indication Reset<br> If the compressors have been operating continually for a period of 8 hours the indicator<br> light will be illuminated. Once the compressors return to a cycling mode the indicator<br> light will automatically switch off. There is no manual intervention required.<br><br> Indication of Fault<br> In most installations the ‘HIGH DUTY’ indicator will never be illuminated. If your Genius<br> 3030/3031 Generator has been operating for a significant period of time, then suddenly<br> develops a ‘HIGH DUTY’ indication with no apparent change in environmental conditions<br> or flow requirements, it may be indicative of a problem with the system such as an external<br> leak or imminent compressor failure.<br> If this is the case you should contact Peak Scientific or your service provider.<br> It should be noted that the Generator will continue to operate so long as it can maintain<br> pressure during this indication.<br> Page 21<br><br> Peak Protected<br> With Peak Scientific you invest in not only a product but peace of mind. With a network of<br> certified Peak engineers stationed throughout the globe, Peak’s rapid response team are<br> never far away and our commitment is to keep your generator running day in, day out,<br> protecting your laboratory workflow.<br><br> [Peak Protected] can provide…<br><br> Installation<br><br> A dedicated Peak engineer will visit<br> your lab to install and setup your<br> generator<br><br> IQ/OQ<br><br> Certified assurance for applications<br> requiring documented qualification<br><br> Complete plan<br><br> Swift response by a Peak Service<br> Engineer within 72 hours & planned<br> preventative maintenance<br><br> Spares<br><br> Genuine Peak parts with express<br> delivery, ensuring optimal<br> performance and lifetime<br><br> Premium Protected<br><br> Guaranteed rapid on-site response<br> within 24 hours & planned<br> preventative maintenance<br><br> Technical Support Hotline<br><br> Around the clock support by phone<br> or online with our global technical<br> helpdesk<br><br> To find out more about protecting your investment visit: www.peakscientific.com/protected<br><br> Page 22<br><br> Cleaning<br> Clean the outside of the generator only using warm soapy water and a clean damp<br> cloth. Ensure all excess fluid is thoroughly removed from the cloth prior to use.<br> Cleaning should only be undertaken with the power switched off and<br> the power cord removed from the rear of the generator.<br><br> CAUTION<br><br> Under no circumstances should any solvents or abrasive cleaning<br> solutions be used as these can contain fumes that could be harmful to<br> the generator.<br> Care should be taken with Leak Detections Liquids.<br><br> CAUTION<br><br> Page 23<br><br> Troubleshooting<br> Problem<br><br> Possible Solution<br> • Ensure power cord is plugged into the<br> Generator and that the power socket is<br> turned on.<br><br> The Generator will not switch on and the<br> power switch does not illuminate.<br><br> The Generator will not switch on but the<br> power switch is illuminated.<br><br> • Check the fuse in the power cord plug.<br> • Contact your service provider.<br><br> • Disconnect power cord from the rear of<br> the Generator. Open the left hand panel<br> are check that both circuit breakers are<br> turned on (switch in the up position).<br> Reconnect power cord.<br> • Contact your service provider.<br><br> Compressors are running but pressure is not<br> building.<br><br> The mass spec is reporting low pressure.<br><br> Yellow “SERVICE” LED on front panel is on<br> constantly.<br><br> *Yellow “SERVICE” LED on front panel is<br> flashing.<br><br> Yellow “HIGH DUTY” LED on front panel is on<br> constantly.<br><br> • Check pressure gauges are showing<br> normal pressure.<br> • Contact your service provider.<br><br> • Contact your service provider.<br> • A compressor(s) due for service. Contact<br> your service provider.<br> • Refer to Service Indication section of this<br> manual for further information.<br> • A compressor(s) is overdue for service.<br> Contact your service provider urgently.<br> • Refer to Service Indication section of this<br> manual for further information.<br> • A compressor(s) has not cycled for a<br> period of 8 hours. Refer to the High Duty<br> Indication section of this manual.<br> • Ensure ambient temperatures are within<br> the specification.<br> • Ensure there are no leaks between the<br> Generator and the mass spec.<br><br> Page 24<br><br> Go Online or Complete and Return<br> We know that registering any of your recently purchased products is not the<br> first thing on your mind- but it is very important to both of us. Not all warranties<br> are alike and Peak Scientific stand out against other gas suppliers as we offer a<br> comprehensive, quick response, on-site warranty. This means that in the very<br> unlikely case that your gas generator develops a fault we have rapid support<br> teams on-hand around the world who are able to come to your lab and get you<br> back up and running in no time.<br> Register for your comprehensive 12 month on-site warranty with ease online at<br> www.peakscientific.com/protected.<br> Alternatively, you can send the completed form to Peak Scientific by post or<br> email at warranty@peakscientific.com.<br><br> Go Online or Complete and Return<br> You can register for your FREE 12 month Warranty with ease online at<br> www.peakscientific/protected.<br> Alternatively, you can send the completed form to Peak Scientific by post or<br> email at warranty@peakscientific.com.<br><br> Product Warranty Registration<br> Contact name<br> Email address<br> Company<br> Address<br> City/town<br> Postcode<br> Country<br> Telephone<br> Generator serial #<br> Model type<br> Installation date<br> Do you still use an<br> alternative gas solution i.e.<br> cylinders or bulk liquid?<br><br> Yes<br><br> What gas requirements do<br> you have in your lab?<br><br> Hydrogen<br><br> No<br><br> Nitrogen<br><br> Zero Air<br><br> Extend your cover with<br> Peak Scientific offer comprehensive gas generator after sales support packages.<br> Peak [Protected] aftercare support can guarantee an on-site response within<br> 72 hours*, genuine parts from our ISO9001 approved factory and a 95% first-time<br> fix rate. See our enclosed Peak [Protected] leaflet for further information.<br> Important!<br> You have 1 month to register your Peak Scientific product from the date of installation. Once registered<br> the warranty will be honoured for a period of 12 months. If you wish to defer the installation of your<br> generator, you must notify Peak Scientific immediately by emailing warranty@peakscientific.com.<br> For generators that remain unregistered after 1 month from the shipment date, the warranty will be<br> considered active from the date of factory dispatch.<br> * Complete Plan only<br><br> <br> <br> <br> <br><br> Important!<br> You have 1 month to register your Peak Scientific product from the date of<br> installation. Once registered the warranty will be honoured for a period of 12<br> months. If you wish to defer the installation of your generator, you must notify<br> Peak Scientific immediately by emailing warranty@peakscientific.com. For<br> generators that remain unregistered after 1 month from the shipment date, the<br> warranty will be considered active from the date of factory dispatch.<br> Page 25<br><br> Peak Scientific has highly trained, fully certified Field Service Engineers located in over 20 countries<br> across every continent around the world. This allows us to provide an industry-leading rapid response<br> service to our customers. With [Peak Protected], your laboratory’s productivity becomes our top<br> priority.<br> To discuss Peak Protected generator cover and payment options speak to your local Peak<br> Representative or for further information contact: protected@peakscientific.com<br><br> Peak Scientific<br> Fountain Crescent<br> Inchinnan Business Park<br> Inchinnan<br> PA4 9RE<br> Scotland, UK<br> Tel: +44 141 812 8100<br> Fax: +44 141 812 8200<br> For further information on any of our<br> generator products please contact<br> marketing@peakscientific.com<br> Genius3030-3031UserManualRev3RSID128PNUM-000506/03/19<br><br></p>