AD/PG/TOC 1500 - Installation Guide 

Extracted text

AD Range, PG Range & TOC 1500
Installation Guide

AD Range-PG Range-TOC 1500 Installation Guide Rev 2 PN IG-0020 24/01/19

Change History
Rev

Comment

Name

Date

1

Initial Release

L. Couttie

03/11/2017

2

Wall Mount Image Update

L. Couttie

24/01/2019

How to use this Installation Guide
This document is intended to be used only as a Quick Start Guide, to facilitate safe and
correct installation and initial configuration of your Peak Scientific gas generator.
For more extensive user operation directions, we recommend you download the User
Manual from the website.

Please visit www.peakscientific.com/downloads to
download the full User Manual for your gas generator.
Thank you for selecting Peak Scientific to meet your laboratory gas generation needs,
and should you require any further assistance or support please do not hesitate to
contact Peak Scientific or Peak Partner from which you purchased your generator.

Page 2

Safety Notices
Peak Scientific Instruments cannot anticipate every possible circumstance which may
represent a potential hazard. The warnings detailed within this document detail the
most known potential hazards, but by definition cannot be all inclusive. If the user
employs an operating procedure, item of equipment or a method of working which
is not specifically recommended by Peak Scientific, the user must ensure that the
equipment will not be damaged or become hazardous to persons or property.

Symbols
This document uses the following symbols to highlight specific areas important to the
safe and proper use of the Generator

WARNING

A WARNING notice denotes a hazard. It calls attention to an operating procedure,
process or similar, which if not correctly performed or adhered to, could cause
personal injury or in the worst case death. Do not proceed beyond a WARNING
notice until the indicated conditions are fully understood or met.

CAUTION

A CAUTION notice denotes a hazard. It calls attention to an operating procedure,
process or similar, which if not correctly performed or adhered to, could cause
damage to the Generator or the Application. Do not proceed beyond a CAUTION
notice until the indicated conditions are fully understood or met.
Caution, risk of electric shock. Ensure power to the Generator has been removed
before proceeding.

Safety Notice to Users

WARNING

WARNING

These instructions must be read thoroughly and understood before
installation and operation of your Peak Generator. Use of the generator
in a manner not specified by Peak Scientific MAY impair the SAFETY
provided by the equipment.
When handling, operating or carrying out any maintenance, personnel
must employ safe engineering practices and observe all relevant local
health and safety requirements and regulations. The attention of UK
users is drawn to the Health and Safety at Work Act 1974, and the
Institute of Electrical Engineers regulations.
If the equipment is used in a manner not specified by the manufacturer,
the protection provided by the equipment may be impaired.

WARNING

Page 3

Fittings Kit

x2
Wall Bracket 06-6341

x4

No. 8 Wall Plug 00-4076

x1

US Mains Cable C13 6-15 04-1029

x2
Plain Washer 00-1034

x3m

x1

6mm OD Teflon 00-1302

US Mains Cable C13 5-15 04-1039

x1

x2
Shakeproof Washer 00-1036

x2

UK Mains Cable C13 04-1030

1/4” - 6mm Push Fit Elbow Fitting 02-4331

x1

EU Mains Cable C13 04-1038

x2
M4 Screw 00-3008

x4
Page 4

No. 8 Screw 00-4075

1.

0°
0°
Unpack the generator from the shipping crate and position on a flat surface, in
desired area.

2.

196mm / 7.7”

582mm / 22.9”

The generator can be wall mounted, If do not wish to wall mount your generator
proceed to step 4.
The measurements for the 3 mounting holes shown on the image differ between
models. Consult the Wall Mounting Section on page 11 for the correct dimensions for
your model, and use these to drill holes to fit the wall plugs and screws provided.
Please ensure the wall plugs are suitable for the surface the generator is being fixed to.
Page 5

3.

00-4076

00-4075
With the holes drilled in your desired location, fit the 3 x No. 8 Wall Plug 00-4076 and
3 x No. 8 Screw 00-4075 to the wall and mount your generator onto them.

4.
06-6341

00-1036

00-1034
00-3008
If the generator is not wall mounted using the key slots in the rear face, it must be fixed to
the wall using the brackets provided for safety reasons.
Locate the threaded holes on the right and left side of the generator, beside the yellow
warning labels.
Use the screw, shake proof washer and plain washer provided to attach the bracket to the
side of the generator.
Page 6

5.

279mm / 10.9”

890mm / 35.0”

640mm / 25.1”

279mm / 10.9”

Finally, using the dimensions provided, fix the wall plugs to the wall, ensuring that the
wall plugs provided are suitable for the type of wall in question. Secure the generator
to the wall with the screws from the fittings kit.

6.

02-4331

Select the 1/4” - 6mm Push Fit Elbow Fitting 02-4331 and attach it to the filter outlet on
the right side of the generator. It is recommended that PTFE tape is applied to the threads
to ensure a leak-tight fit.

Page 7

7.

00-1302
Attach the supplied 6mm OD Teflon 00-1302 and connect this to the 1/4” - 6mm
Push Fit Elbow Fitting 02-4331.
Connect the other end to your instrument’s gas input.

8.

Attach your house air supply to the BA filter at the left
side of the generator. Ensure the valve on the filter is at the open position.
Page 8

9.

04-1028/04-1029/
04-1038/04-1039

Select the appropriate mains cable from the fittings kit and plug the IEC 60320/C19
cable into the mains input at the side of the generator.

10.
UK

EU

US
110V

US
230V

CAUTION

Plug the mains cable into the corresponding 110VAC 60Hz OR 230VAC 50/60Hz
single phase power supply.
CAUTION ensure the correct cable has been selected for your electrical supply.
Consult the Electrical Requirements section if you are unsure of the requirements of
your generator.
Page 9

11.

Swith the generator ON, using the switch at the side of the generator.

12.

/
CONGRATULATIONS

Your Peak Scientific gas generator is now fully installed, operational and ready to
supply gas on demand to your instrument.
Page 10

General Notes

The 3m length of Teflon tube supplied in the fittings kit is to allow the
generator to be installed adjacent to the instrument it is supplying. If the generator is
to be installed further away from the instrument then attention needs to be paid to
pressure drops that could occur. The maximum distance away from the instrument
the generator can be placed still using 6mm (4mm internal diameter) or ¼” (3/16”
internal diameter) tubing is 10m. For further information relating to tubing lengths
please refer to the user manual.
1.

Electrical Requirements
Voltage
230

110

Frequency
50
60

AD Range









UK, EU, US 230V,
US 110V

PG Range









UK, EU, US 230V,
US 110V

TOC 1500









UK, EU, US 230V,
US 110V

Generator

Plug Type

Wall Mounting
Generator

Distance between top mounts

Distance from top to bottom mount

AD 70L, 140L
PG 14L
T0C 1500

196 mm / 7.7 Inches

582 mm / 22.9 Inches

AD 302L
PG 28L

100 mm / 3.9 Inches

840 mm / 33.0 Inches

AD 1010L

100 mm / 3.9 Inches

945 mm / 37.2 Inches

Please familiarise yourself with the full User Manual available at www.peakscientific.
com/downloads. This includes all other technical specifications, operating
instructions, service requirements, contact details and trouble shooting.

Page 11

Go Online or Complete and Return
We know that registering any of your recently purchased products is not the
first thing on your mind- but it is very important to both of us. Not all warranties
are alike and Peak Scientific stand out against other gas suppliers as we offer a
comprehensive, quick response, on-site warranty. This means that in the very
unlikely case that your gas generator develops a fault we have rapid support
teams on-hand around the world who are able to come to your lab and get you
back up and running in no time.
Register for your comprehensive 12 month on-site warranty with ease online at
www.peakscientific.com/register.
Alternatively, you can send the completed form to Peak Scientific by post or
email at warranty@peakscientific.com.

Go Online or Complete and Return
You can register for your FREE 12 month Warranty with ease online at
www.peakscientific/protected.
Alternatively, you can send the completed form to Peak Scientific by post or
email at warranty@peakscientific.com.

Product Warranty Registration
Contact name
Email address
Company
Address
City/town
Postcode
Country
Telephone
Generator serial #
Model type
Installation date
Do you still use an
alternative gas solution i.e.
cylinders or bulk liquid?

Yes

What gas requirements do
you have in your lab?

Hydrogen

No

Nitrogen

Zero Air

Extend your cover with
Peak Scientific offer comprehensive gas generator after sales support packages.
Peak [Protected] aftercare support can guarantee an on-site response within
72 hours*, genuine parts from our ISO9001 approved factory and a 95% first-time
fix rate. See our enclosed Peak [Protected] leaflet for further information.
Important!
You have 1 month to register your Peak Scientific product from the date of installation. Once registered
the warranty will be honoured for a period of 12 months. If you wish to defer the installation of your
generator, you must notify Peak Scientific immediately by emailing warranty@peakscientific.com.
For generators that remain unregistered after 1 month from the shipment date, the warranty will be
considered active from the date of factory dispatch.
* Complete Plan only






Important!
You have 1 month to register your Peak Scientific product from the date of
installation. Once registered the warranty will be honoured for a period of 12
months. If you wish to defer the installation of your generator, you must notify
Peak Scientific immediately by emailing warranty@peakscientific.com. For
generators that remain unregistered after 1 month from the shipment date, the
warranty will be considered active from the date of factory dispatch.
Page 12

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Page 15

Please visit www.peakscientific.com/downloads to
download the full User Manual for your gas generator.

Peak Scientific has highly trained, fully certified Field Service Engineers located in over 20 countries
across every continent around the world. This allows us to provide an industry-leading rapid response
service to our customers. With [Peak Protected], your laboratory’s productivity becomes our top
priority.
To discuss Peak Protected generator cover and payment options speak to your local Peak
Representative or for further information contact: protected@peakscientific.com.

Peak Scientific
Fountain Crescent
Inchinnan Business Park
Inchinnan
PA4 9RE
Scotland, UK
Tel: +44 141 812 8100
Fax: +44 141 812 8200
For further information on any of our
generator products please contact
discover@peakscientific.com
AD Range-PG Range-TOC 1500 Installation Guide Rev 2 PN IG-0020 24/01/19