Precision Hydrogen (All Colour Screen Models) - Installation Guide
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Resource ID
2370
Access
Open
Contributed by
Derek Rennie
Updated date
16 January 23
Review date
01 May 24
Title
Precision Hydrogen (All Colour Screen Models) - Installation Guide
Revision Number
5
Revision Details
H2 Ventilation Info Update - LC
Keywords
Precision, Hydrogen, Standard, Trace, All, Models, Installation, Guide, PCB
Product Range
Precision
Language
UK English
Company Brand
Peak Scientific
Part Number
IG-PREC-H2PCB
Reviewed on 3rd May 2017 - LC
Extracted text
Precision Hydrogen (All Colour Screen Models)
Installation Guide
Precision Hydrogen Installation Guide Rev 5 RSID 2370 PN IG-PREC-H2PCB EN 16/01/23
Change History
Rev
Comment
Name
Date
1
Initial issue
Liam Couttie
04/10/2016
2
Transit Plugs Added
Liam Couttie
22/03/2018
3
4
Layout Update for Printing
Purge Step Addition
Liam Couttie
Liam Couttie
06/01/2020
17/01/2022
5
H2 Ventilation Info Update
Liam Couttie
16/01/2023
How to use this Manual
This installation guide is intended to be used as a step by step, quick start guide, to
facilitate installation and configuration.
Please visit www.peakscientific.com/downloads to
download the full User Manual for your gas generator.
Thank you for selecting Peak Scientific to meet your Gas Generation needs, and should
you require any further assistance or support please do not hesitate to contact Peak
Scientific or the Peak Partner from which you purchased your Generator.
Page 2
Safety Notices
Peak Scientific Instruments cannot anticipate every possible circumstance which may
represent a potential hazard. The warnings detailed within this document detail the
most known potential hazards, but by definition cannot be all inclusive. If the user
employs an operating procedure, item of equipment or a method of working which
is not specifically recommended by Peak Scientific, the user must ensure that the
equipment will not be damaged or become hazardous to persons or property.
Symbols
This document uses the following symbols to highlight specific areas important to the
safe and proper use of the Generator
WARNING
A WARNING notice denotes a hazard. It calls attention to an operating procedure,
process or similar, which if not correctly performed or adhered to, could cause
personal injury or in the worst case death. Do not proceed beyond a WARNING
notice until the indicated conditions are fully understood or met.
CAUTION
A CAUTION notice denotes a hazard. It calls attention to an operating procedure,
process or similar, which if not correctly performed or adhered to, could cause
damage to the Generator or the Application. Do not proceed beyond a CAUTION
notice until the indicated conditions are fully understood or met.
Caution, risk of electric shock. Ensure power to the Generator has been removed
before proceeding.
Safety Notice to Users
WARNING
WARNING
These instructions must be read thoroughly and understood before
installation and operation of your Peak Precision Hydrogen Generator.
Use of the Generator in a manner not specified by Peak Scientific MAY
impair the SAFETY provided by the equipment.
When handling, operating or carrying out any maintenance, personnel
must employ safe engineering practices and observe all relevant local
health and safety requirements and regulations. The attention of UK
users is drawn to the Health and Safety at Work Act 1974, and the
Institute of Electrical Engineers regulations.
If the equipment is used in a manner not specified by the manufacturer,
the protection provided by the equipment may be impaired.
WARNING
Page 3
Fittings Kit
x1
x2
US Mains Cable C13 6-15 04-1029*
Transit Plug 3301437
x1m
Tygon Tubing 05-3131
x1
US Mains Cable C13 5-15 04-1039*
x1**
Barbed Fitting 05-7029
x1m
****Teflon Tubing 00-4411
x1
UK Mains Cable C13 04-1028
x1
***4L Water Bottle 10-9016
x1
EU Mains Cable C13 04-1038
Page 4
*
See Section 14, Regarding Connection Type
**
Additional Barbed Fitting with 4L Water Bottle
***
Optional Extra
****
Precision Hydrogen Trace Only
1.
WARNING
Unpack the generator from the shipping crate and position on a flat surface, in
desired area.
WARNING the weight of the unit constitutes a two man lift. Safe lifting practices are
advised.
2.
7.5 cm
7.5 cm
7.5 cm
Ensure that there is at least 7.5 cm of space, to the sides and rear of the generator.
Page 5
3.
3301437
Remove the two Transit Plugs from the H2 and O2 Vent ports located at the
rear of the generator.
4A.
Copper /
Stainless
Steel only
Hydrogen
Trace
4B.
Hydrogen
Copper /
Stainless
Steel only
Copper /
Stainless
Steel only
Connect tubing, to the H2 Delivery port at the rear of the generator. Tubing must be
clean grade copper or stainless steel only.
Page 6
5A.
5B.
Hydrogen
Trace
Hydrogen
00-4411
00-4411
Fit appropriate tubing to H2 Exhaust output.
For Trace models use the supplied Teflon Tubing.
For Trace models: if venting from the H2 Exhaust port, please ensure that the appropriate
tubing is connected to the to H2 Exhaust output. Please do not attach the 1m length of
supplied tubing (00-4411) to the H2 Exhaust or H2 Vent ports if NOT venting gas to a fume
hood or ventilation system as this can result in a localized build-up of hydrogen gas.
6.
05-7029
05-3131
The Tygon Tubing and Barbed Fitting supplied in the generator fittings kit should be
connected to the Fill port at the rear of the generator.
Page 7
7.
If using a Peak Water Bottle, connect the remaining Barbed Fitting, from the fittings
kit, to the other end of the Tygon Tubing.
If using an alternative water bottle, connect the Tygon Tubing to your High Grade
De-Ionised Water Supply and continue from step 13.
8.
CAUTION
Remove the lid from the bottle by unscrewing anticlockwise and rinse the bottle with
High Grade De-Ionised Water ≤1μS/cm @ 20°C.
Page 8
9.
CAUTION
After the bottle has been rinsed it should be filled with High Grade De-Ionised Water.
10.
Once the bottle has been filled, replace the lid.
Page 9
11.
CAUTION
Ensure the lid is securely fastened by turning it clockwise, and that the air-holes on
the lid are free from obstruction.
12.
Connect the Barbed Fitting on the end of the Tygon Tubing to the connection on the
top of the filled Water Bottle, ensuring there is a secure connection.
Page 10
13.
CAUTION
Make sure the Water Bottle is on a level surface at the same height as the generator.
14.
CAUTION
04-1028
04-1029
04-1038
04-1039
Select the appropriate mains cable from the fittings kit and plug the IEC 60320/C13
cable into the mains input at the rear of the generator.
Please note both 110V and 230V US cables have been supplied, ensure correct
mains cable is used to match the rating on the generator’s serial plate.
Page 11
15.
UK
EU
US
110V
US
230V
CAUTION
100-230VAC 50/60Hz
Plug the mains cable into an appropriate 100-230VAC 50/60Hz single phase power
supply.
CAUTION ensure the correct cable has been selected for your electrical supply
16.
Turn the generator on, using the switch on the back of the unit.
Page 12
17.
The HMI screen will illuminate and the Peak logo will be displayed.
18.
74%
Performing self-test.
The system will now run diagnostics and a leak detection test.
Note: In the unlikely event that diagnostics are unsuccessful, an alarm will sound
and a yellow failure screen will be displayed, complete with a mute button. The
user is prompted at this point to contact their Peak service provider.
Page 13
19.
System State: Standby
Pressure:
Target
Current
Units
25.00
26.39
psi
Start
Menu
Upon successful completion of the diagnostic checks, the home screen will be
displayed. The user should now select MENU.
20.
System
Display units in
psi
Set pressure
25
Save
Back
Shutdown
Home
Next
The desired unit of measure and pressure value should now be selected by pressing
the unit or pressure value respectively.
Press the SAVE button to store the new value.
Page 14
21.
System
Display units in
psi
Set pressure
25
Save
Back
Shutdown
Home
Next
Once the desired unit of measure and pressure have been selected, pressing HOME
will return the user to the home screen.
22.
System State: Standby
Pressure:
Start
Target
Current
Units
25.00
26.39
psi
Menu
Pressing START will start the supply to the application. The unit may take a few
minutes to adjust to the desired pressure.
Page 15
23.
System State: Running
Pressure:
Target
Current
Units
25.00
25.00
psi
Stop
Menu
The unit will now maintain the desired pressure, while the application is supplied.
24.
System State: Running
Pressure:
Stop
Target
Current
Units
25.00
25.00
psi
Menu
The system can be stopped at any time by pressing STOP. This will return the
generator to Standby mode.
Page 16
25.
24
10
Hours
Minutes
Before connecting the generator to the application, it is recommended to purge the
generator to atmosphere for a maximum period of 10 minutes to evacuate any condensed
moisture from the gas outlet
26.
Connect the other end of the tubing from the generators hydrogen outlet to the
Application.
Page 17
27.
24
Hours
It is recommended that any Precision Trace unit is left to run for 24 hours, and the Hydrogen
unit is left to run for 12 hours before utilisation.
28.
/
CONGRATULATIONS
Your PEAK SCIENTIFIC gas generator is now fully installed, operational and ready to
supply gas on demand to your instrument.
Page 18
General Notes
Ensure the water supply bottle is not located above the height of the generator, and
that the supply is not pressurised.
×
×
Electrical requirements are 100-230V rms nominal. However, running continuously
at voltages outwith this is not recommended. Extended periods at extremes can
have a detrimental effect on the operation and life of the Generator.
Ensure that all pipework between generator and equipment is checked for leaks.
Please familiarise yourself with the full User Manual available at www.peakscientific.
com/downloads This includes all other technical specifications, operating
instructions, service requirements, contact details and trouble shooting.
Page 19
Go Online or Complete and Return
You can register for your FREE 12 month Warranty with ease online at
www.peakscientific.com/protected.
Alternatively, you can send the completed form to Peak Scientific by post or
email at warranty@peakscientific.com.
Go Online or Complete and Return
You can register for your FREE 12 month Warranty with ease online at
www.peakscientific/protected.
Alternatively, you can send the completed form to Peak Scientific by post or
email at warranty@peakscientific.com.
Product Warranty Registration
Contact name
Email address
Company
Address
City/town
Postcode
Country
Telephone
Generator serial #
Model type
Installation date
Do you still use an
alternative gas solution i.e.
cylinders or bulk liquid?
Yes
What gas requirements do
you have in your lab?
Hydrogen
No
Nitrogen
Zero Air
Extend your cover with
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72 hours*, genuine parts from our ISO9001 approved factory and a 95% first-time
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Important!
You have 1 month to register your Peak Scientific product from the date of installation. Once registered
the warranty will be honoured for a period of 12 months. If you wish to defer the installation of your
generator, you must notify Peak Scientific immediately by emailing warranty@peakscientific.com.
For generators that remain unregistered after 1 month from the shipment date, the warranty will be
considered active from the date of factory dispatch.
* Complete Plan only
Important!
You have 1 month to register your Peak Scientific product from the date of
installation. Once registered the warranty will be honoured for a period of 12
months. If you wish to defer the installation of your generator, you must notify
Peak Scientific immediately by emailing warranty@peakscientific.com. For
generators that remain unregistered after 1 month from the shipment date, the
warranty will be considered active from the date of factory dispatch.
Page 20
Page 21
Page 22
Page 23
Please visit www.peakscientific.com/downloads to
download the full User Manual for your gas generator.
Peak Scientific has highly trained, fully certified Field Service Engineers located in over 20 countries
across every continent around the world. This allows us to provide an industry-leading rapid response
service to our customers. With [Peak Protected], your laboratory’s productivity becomes our top
priority.
To discuss Peak Protected generator cover and payment options speak to your local Peak
Representative or for further information contact: protected@peakscientific.com
Peak Scientific
Fountain Crescent
Inchinnan Business Park
Inchinnan
PA4 9RE
Scotland, UK
Tel: +44 141 812 8100
Fax: +44 141 812 8200
For further information on any of our
generator products please contact
marketing@peakscientific.com
Precision Hydrogen Installation Guide Rev 5 RSID 2370 PN IG-PREC-H2PCB EN 16/01/23