Genius XE Series - User Manual
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Resource ID
2299
Access
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Contributed by
Derek Rennie
Updated date
30 January 24
Review date
30 January 26
Title
Genius XE Series - User Manual
Revision Number
16
Revision Details
Declarations Update - LC
Keywords
Genius, XE, Series, 35, 70, XE35, XE70, User, Manual, Guide
Product Range
Genius
Language
UK English
Company Brand
Peak Scientific
Extracted text
Genius XE (All Models)
User Manual
Copyright © Peak Scientific Instruments Ltd 2024 — GeniusXE User Manual Rev 16 RSID 2299 EN —30/01/2024
Register Product to Operate
To begin operation you will need to register your generator. You can do so by
visiting www.peakscientific.com/activate or by downloading the Peak Genius
App.
Registering will activate your 2 year warranty* - covering every single
component in your generator.
Important!
You must register your generator before nitrogen generation can commence. In
order to be eligible for warranty your generator must be registered to the end
user (not a reseller or distributor) and must have a paid annual preventative
maintenance arranged within 13 months of the installation date & carried out by
a Peak approved Field Service Engineer. Once registered the warranty will be
honoured for a period of 24 months.**
* 2nd year warranty subject to completion of preventative maintenance visit arranged within 13 months of installtion.
For terms and conditions please visit www.peakscientific.com/warranty-statement/
** Call out and labour charges may apply where generator was not purchased directly from Peak
Page 2
Contents
Change History
How to use this Manual
Warranties and Liabilities
Safety Notices
EU Declaration of Conformity
UK Declaration of Conformity
WEEE Compliance Statement
EMC Class A Compliance Statements
Technical Specification
Environment
Unpacking
Fittings Kit Contents
Installation
Generator Environment
Operation in High Ambient Temperatures
Generator Overview
General Dimensions
Genius XE 35
Genius XE 70
Rear Connections
Genius XE 35 & 70
Genius XE 35 (771055721 Serial Numbers onwards)
Unit Controls
Drain Connection
Electrical Connection
Start-Up Sequence
Product Registration
Connecting to the application
Tubing Lengths
Setting the Output Pressure
Normal Operation XE 35
Eco Mode
Service Screens
Error Screens
Information Screens
Settings Screens
Service Log-in Screen
Service Log-in Screen
Unusual Operation
Normal Operation XE70
Eco Mode
Service Screens
Error Screens
Information Screens
Settings Screens
Service Log-in Screen
Unusual Operation
Service Requirements
Service Schedule
Service Indication
Stage 1
Stage 2
Service Indication Reset
Peak Protected
Cleaning
Alarm Messages
Troubleshooting
Page 3
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44
Change History
Rev
Comment
Name
Date
1
Initial Release
Liam Couttie
25/04/2018
2
Fittings Kit Update
Liam Couttie
18/07/2018
3
Technical Specification Update
Liam Couttie
07/01/2019
4
Env. Declarations Update
Liam Couttie
24/06/2019
5
Power Cord Update
Liam Couttie
15/10/2019
6
Accreditations Update
Liam Couttie
18/10/2019
7
Warranty Info Update
Liam Couttie
20/11/2019
8
Technical Specification Update
Liam Couttie
16/12/2019
9
Technical Specification Update
Liam Couttie
18/02/2020
10
Genius XE 35 Build Update
Liam Couttie
23/06/2020
11
Transformer Voltage Update
Liam Couttie
22/06/2021
12
Declarations Update
Liam Couttie
16/08/2021
13
Generator Updates
Liam Couttie
13/01/2022
14
Declarations Update
Liam Couttie
09/01/2023
15
Declarations Update
Liam Couttie
02/10/2023
16
Declarations Update
Liam Couttie
30/01/2024
How to use this Manual
This manual is intended for end users and has been written as a reference document
where you can skip to the relevant information.
Users can refer to the contents page to find the relevant information.
Please review each of the following sections carefully.
Thank you for selecting Peak Scientific to meet your gas generation needs, should
you require any further assistance or support please do not hesitate to contact Peak
Scientific or the Peak Partner from which you purchased your generator.
Page 4
Warranties and Liabilities
Warranty & Liability Coverage
1.
Peak warrants that, subject to the provisions in this statement, purchased Peak generators, whether
purchased directly from Peak or indirectly via an approved, certified and trained distributor or partner
(referred to hereafter as a “Peak Partner”) will comply in all material respects with any specifications
referred to in your customer order confirmation and, subject to installation and operational guidelines
being followed as described in applicable product manuals, shall be free from any defects in quality
of materials or workmanship for a period of one year from the date of installation, provided this takes
place within 3 months of factory dispatch.
2. Where the purchased generator is from the Precision Hydrogen series, Peak further warrants that,
subject to installation and operational guidelines being followed as described in applicable product
manuals, the hydrogen cell shall be free from any defects in quality of materials or workmanship for a
total period of three years (inclusive of warranty period specified in clause 1) from date of installation,
provided this takes place within 3 months of factory dispatch.
3. Where the purchased generator is from the i-Flow 6000 series, Peak further warrants that, subject
to installation and operational guidelines being followed as described in applicable product manuals,
the generator shall be free from any defects in quality of materials or workmanship for a total period
of two years (inclusive of warranty period specified in clause 1) from the date of installation, provided
this takes place within 3 months of factory dispatch and the following provisions have also been met:
a. you must purchase a service plan, ensuring the generator is serviced by Peak or a Peak Partner on
or before the end of the first 12 months of your ownership, and serviced at least once during each
subsequent 12 month period thereafter;
b. the generator (and any associated equipment) must have been commissioned by Peak or a Peak
Partner;
c. the feed air or inlet air supply to the generator must comply with ISO 8573-1:2010 Class 1.2.1 at all
times;
d. your air compressor, dryer, filtration and oil removal systems must be deemed suitable for use by
Peak or a Peak Partner, and must be changed and serviced regularly, in line with the equipment manufacturer’s recommended guidelines; and
e. any generator failure or fault that is deemed to have been caused by the failure of any upstream
equipment, component, part or system (such as air compressor, air treatment or filtration) will be
excluded from the warranty described herein.
4. Where the purchased generator is from the Genius XE range, Peak further warrants that, subject to
installation and operational guidelines being followed as described in applicable product manuals, the
generator shall be free from any defects in quality of materials or workmanship for a total period of
two years (inclusive of warranty period specified in clause 1) from the date of registration, provided
the following provisions have also been met:
a. The product must be registered within 12 months of the build date, to the end user (registrations to
3rd party resellers or other channel partners will not qualify for the warranty extension).
b. You must purchase a service plan, ensuring the generator is serviced by Peak or a Peak Partner on
or before the end of the first 13 months of your ownership
c. The product is required to be serviced in accordance with manufacturer requirements, preventative
maintenance visit must be arranged within 13 months of installation, and the generator must be serviced by Peak, or a Peak Partner within 13 months of installation.
d. Products purchased via Peak Partners may be subject to call-out and labor charges, which is at the
discretion of the Peak Partner.
5. Peak also warrants that any replacement parts whether purchased (directly from Peak, or via a Peak
Partner) or supplied as part of any remedial action undertaken in line with the provisions of clauses 13
and 14, shall be free from any defects in quality of materials or workmanship for a period of 180 days
from the date of factory dispatch, provided its installation is performed by Peak or a Peak Partner.
6. This warranty does not exclude Peak’s liability in respect of any claim for death or personal injury to
Page 5
any person, in so far as such can be attributed to negligence or breach of duty of care directly resulting
from failure of Peak to comply with the provisions in clauses 1, 2, 3, 4 & 5.
Exclusions & Limitations
7.
This warranty does not cover:
a. damage, deterioration or malfunction resulting from an alteration or modification to a generator
which has not been carried out by Peak or a Peak Partner;
b. damage, deterioration or malfunction resulting from what Peak reasonably believes to be abuse, or
misuse of a generator by you or any third party;
c. liability for accident or neglect (other than pursuant to clause 6);
d. maintenance or repairs which have not been carried out by Peak or a Peak Partner;
e. operation of a generator or exposure of a generator to environmental conditions that fall out-with
operational guidelines as specified in the applicable product user manual; and
f. lightning, power surges or any other acts of God or nature.
8. This warranty is non-transferrable. Only the original owner of the generator may benefit from the
terms within this statement.
9. Peak shall not be liable in respect of any claim made for costs, damages, losses or expenses (whether consequential, direct, indirect or otherwise) or in any respect howsoever arising including, but not
limited to, liability from accident or negligence (other than pursuant to clause 6) that may be suffered
by you or any third party.
10. No person or entity is authorised to change the terms and conditions outlined in this warranty statement in any respect, or to create any additional obligations or liabilities for any party involved.
11. This warranty statement supersedes any and all prior warranty agreements between the parties and
constitutes the complete, final and exclusive understanding of the parties with respect to the subject
matter. All prior negotiations, representations, or promises, whether oral or written, of either party
shall be deemed to have been merged herein.
12. If any part of this warranty statement is invalidated, for whatever reason, such part will be deleted
and the rest shall remain unaffected, continuing to be in full force and effect.
Delivery of Warranty Service
13. Subject to clause 14, and:
a. Peak being notified by you, within the duration of the applicable warranty period, of any defect
that you think is subject to any warranty valid under clauses 1, 2, 3, 4 or 5; and
b. Peak being permitted to inspect the generators, parts and their installation (along with any relevant
packaging)
Peak shall at its option repair or replace defective generators or parts (including, if necessary, any
moving parts and irrespective of runtime). No additional charges will apply, for parts or delivery and,
where applicable, labour or travel. Peak will endeavour to deliver this service within 3 working days of
your notification.
14. Where, in Peak’s reasonable opinion, a defect is subject to an exclusion described in clause 7, Peak
reserves the right to charge for parts or delivery and, where applicable, you may also be charged by
Peak for call out, labour or travel in respect of any repair or replacement which you authorize Peak to
carry out.
Page 6
Safety Notices
Peak Scientific Instruments cannot anticipate every possible circumstance which may
represent a potential hazard. The warnings detailed within this manual refer to the most
likely potential hazards, but by definition cannot be all inclusive. If the user employs an
operating procedure, item of equipment or a method of working which is not specifically recommended by Peak Scientific, the user must ensure that the equipment will not
be damaged or become hazardous to persons or property.
Symbols
This manual uses the following symbols to highlight specific areas important to the safe
and proper use of the generator.
WARNING
CAUTION
A WARNING notice denotes a hazard. It calls attention to an operating procedure,
process or similar, which if not correctly performed or adhered to, could cause
personal injury or in the worst case death. Do not proceed beyond a WARNING
notice until the indicated conditions are fully understood or met.
A CAUTION notice denotes a hazard. It calls attention to an operating procedure,
process or similar, which if not correctly performed or adhered to, could cause
damage to the generator or the application. Do not proceed beyond a CAUTION
notice until the indicated conditions are fully understood or met.
Caution, risk of electric shock. Ensure power to the generator has been removed
before proceeding.
Safety Notice to Users
WARNING
WARNING
These instructions must be read thoroughly and understood before
installation and operation of your Peak Generator. Use of the generator
in a manner not specified by Peak Scientific MAY impair the SAFETY
provided by the equipment.
When handling, operating or carrying out any maintenance, personnel
must employ safe engineering practices and observe all relevant local
health and safety requirements and regulations. The attention of UK
users is drawn to the Health and Safety at Work Act 1974, and the
Institute of Electrical Engineers regulations.
If the equipment is used in a manner not specified by the manufacturer,
the protection provided by the equipment maybe impaired.
WARNING
Page 7
EU Declaration of Conformity
We
Peak Scientific Instruments Ltd.
Of
Fountain Crescent, Inchinnan, Renfrewshire, PA4 9RE
Hereby declare that, this declaration of conformity is issued under the sole
responsibility of the manufacturer.
Equipment Type:
Nitrogen Gas Generator
Model Designator:
Genius XE 35
To which this declaration relates, is in conformity with the following applicable EU
Directives, harmonized standards, and other normative requirements.
•
Low Voltage Directive 2014/35/EU
EN 61010-1: 2010/ A1:2019 Safety Requirements for Electrical Equipment for
Measurement, Control and Laboratory Use.
•
Electromagnetic Compatibility Directive 2014/30/EU
EN 61326-1: 2013 Electrical Equipment for Measurement, Control and Laboratory Use
– EMC Requirements. (Class A)
•
Restriction on the use of certain hazardous substances in electronic equipment
(RoHS) Directive 2011/65/EU as amended by EU 2015/863.
Signed for and on behalf of Peak Scientific by
Signed:
Name:
Fraser Dunn
Position:
Design Engineering Manager
Peak Scientific Instruments ltd,
Inchinnan, Renfrew, Scotland, PA4 9RE, UK.
Date:
5th January 2024
Page 8
EU Declaration of Conformity
We
Peak Scientific Instruments Ltd.
Of
Fountain Crescent, Inchinnan, Renfrewshire, PA4 9RE
Hereby declare that, this declaration of conformity is issued under the sole
responsibility of the manufacturer.
Equipment Type:
Nitrogen Gas Generator
Model Designator:
Genius XE 70
To which this declaration relates, is in conformity with the following applicable EU
Directives, harmonized standards, and other normative requirements.
•
Low Voltage Directive 2014/35/EU
EN 61010-1: 2010 + A1:2019 Safety Requirements for Electrical Equipment for
Measurement,
Control and Laboratory Use.
•
Electromagnetic Compatibility Directive 2014/30/EU
EN 61326-1: 2013 Electrical Equipment for Measurement, Control and Laboratory Use
– EMC Requirements. (Class A)
•
Restriction on the use of certain hazardous substances in electronic equipment
(RoHS) Directive 2011/65/EU as amended by EU 2015/863.
Signed for and on behalf of Peak Scientific by
Signed:
Name:
Fraser Dunn
Position:
Design Engineering Manager
Peak Scientific Instruments ltd,
Inchinnan, Renfrew, Scotland, PA4 9RE, UK.
Date:
15th July 2023
Page 9
UK Declaration of Conformity
We
Peak Scientific Instruments Ltd.
Of
Fountain Crescent, Inchinnan, Renfrewshire, PA4 9RE
Hereby declare that, this declaration of conformity is issued under the sole
responsibility of the manufacturer.
Equipment Type:
Nitrogen Gas Generator
Model Designator:
Genius XE 35
To which this declaration relates, is in conformity with the following applicable UK
Statutory Instruments, Standards and other normative requirements.
•
The Electrical Equipment (Safety) Regulations 2016 (SI 2016 / 1101) as amended.
BS61010-1:2010 / A1:2019 Safety Requirements for Electrical Equipment for
Measurement Control and Laboratory Use.
•
The Electromagnetic Compatibility Regulations 2016 (SI 2016 / 1091) as amended.
BS61326-1:2013 Electrical Equipment for Measurement , Control and Laboratory Use
– EMC Requirements. (Class A)
•
The Restriction of the Use of Certain Hazardous Substances in Electrical and
Electronic Equipment Regulations 2012 (SI 2012 / 3032) as amended.
Signed for and on behalf of Peak Scientific by
Signed:
Name:
Fraser Dunn
Position:
Design Engineering Manager
Peak Scientific Instruments ltd,
Inchinnan, Renfrew, Scotland, PA4 9RE, UK.
Date:
5th January 2024
Page 10
UK Declaration of Conformity
We
Peak Scientific Instruments Ltd.
Of
Fountain Crescent, Inchinnan, Renfrewshire, PA4 9RE
Hereby declare that, this declaration of conformity is issued under the sole
responsibility of the manufacturer.
Equipment Type:
Nitrogen Gas Generator
Model Designator:
Genius XE 70
To which this declaration relates, is in conformity with the following applicable UK
Statutory Instruments, Standards and other normative requirements.
•
The Electrical Equipment (Safety) Regulations 2016 (SI 2016 / 1101) as amended.
BS61010-1:2010 + A1:2019 Safety Requirements for Electrical Equipment for
Measurement Control and Laboratory Use.
•
The Electromagnetic Compatibility Regulations 2016 (SI 2016 / 1091) as amended.
BS61326-1:2013 Electrical Equipment for Measurement , Control and Laboratory Use
– EMC Requirements. (Class A)
•
The Restriction of the Use of Certain Hazardous Substances in Electrical and
Electronic Equipment Regulations 2012 (SI 2012 / 3032) as amended.
Signed for and on behalf of Peak Scientific by
Signed:
Name:
Fraser Dunn
Position:
Design Engineering Manager
Peak Scientific Instruments ltd,
Inchinnan, Renfrew, Scotland, PA4 9RE, UK.
Date:
15th July 2023
Page 11
WEEE Compliance Statement
The Waste Electrical and Electronic Equipment (WEEE) Regulations SI 2013 No 3113
and or the Waste Electrical and Electronic Equipment (WEEE) Directive 2012/19/EU
apply to all electrical and electronic equipment placed on the market in the UK and EU
covered by the scope of regulations which can be found in the Government Guidance
Notes (PDF) produced by the Department for Business Innovation and skills for the UK
and here for Europe.
All PEAK products that are subject to the WEEE directive are compliant with the
WEEE marking requirement. Such products are marked with the “crossed-out wheelie
bin” symbol (shown below) in accordance with European standard EN50419. All
old electrical equipment can be recycled. Please do not dispose of any electrical
equipment (including those marked with this symbol) in general rubbish bins. Please
contact your dealer or distributor for clarity.
Page 12
CSA Compliance Statement
CSA Group (Canadian Standards Authority) is a Nationally Recognised Testing
Laboratory (NRTL), headquartered in Toronto Canada.
They are authorised to evaluate product to both their own and Underwriters Laboratory
(UL) standards and certify the product to be in compliance to the relevant standards.
Peak products are certified to the current in force revision of the following standards
in order to cover both Canadian and United States requirements for “Safety
Requirements for Electrical Equipment for Measurement, Control and Laboratory use,
Part 1: general Requirements”.
Canada:
CAN/CSA C22.2 No 61010-1-12
United States:
UL 61010-1
As a result the products covered by this statement are certified and listed by CSA
accordingly and are entitled to carry the CSA mark with both Canadian and United
States subscripts , as shown below on the product rating label.
Page 13
EMC Class A Compliance Statements
European Union (EU) and United Kingdom (UK) Class A Compliance
statement
This is a Class A product. In a domestic environment this product may cause radio
interference in which case the user may be required to take adequate measures.
FCC Class A Compliance Statement
This equipment has been tested and found to comply with the limits for a Class A
digital device, pursuant to part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference when the equipment is
operated in a commercial environment. This equipment generates, uses, and can radiate
radio frequency energy and, if not installed and used in accordance with the instruction
manual, may cause harmful interference to radio communications. Operation of this
equipment in a residential area is likely to cause harmful interference in which case the
user will be required to correct the interference at his own expense.
Industry Canada Class A emission compliance statement
This ISM device complies with Canadian ICES-001 (A).
Cet appareil ISM est conforme à la norme NMB-001 (A) du Canada.
Korea Communications Commission (KCC) statement
이 기기는 업무용(A급)으로 전자파적합기기로
서 판매자 또는 사용자는 이 점을 주의하시기
바라며, 가정외의 지역에서 사용하는 것을 목
적으로 합니다.
(This is electromagnetic wave compatibility equipment for business (Type A). Sellers
and users need to pay attention to it. This is for any areas other than home.)
Page 14
Technical Specification
Environment
XE 35
CXE 70
Minimum Operating Ambient Temperature
Maximum Operating Ambient Temperature
Maximum Altitude
Maximum Relative Humidity
Minimum Storage Temperature*
Maximum Storage Temperature*
5°C / 41°F
35°C / 95°F
3000m
80% @ 35°C
-20°C / -4°F
60°C / 140°F
Generator Outlets
Max Gas Outlet Pressure
Max Gas Outlet Flow Rate†
Purity
Particles
Phthalates
Suspended Liquids
Hydrocarbon Removal
Gas Outlets
Drain Outlet
Pressure Gauges/Displays
Start-Up Time
Electrical Requirements
Voltage
Frequency
Current
Input Connection
Power Cord
Circuit Breakers
Pollution Degree
Insulation Category
Transient Over Voltages
116 psi / 8 bar
35 L/min
70 L/min
Up to 99.5%
<0.01ɥm
Phthalate & BHT Free
None
<1ppm NMHC
1 x 1/4" BSPP
1 x ¼" BSPP
2
30 mins
120V±5% / 230V±10%
230V±10%
120V 60Hz / 230V 50/60Hz
230V 50/60Hz
12A @ 120V / 8A @ 230V
12A @ 230V
C20 Plug
C19 Socket
230V 6A MCB, 2A MCB
120V 10A MCB, 2A MCB
2
Class 1
Over Voltage Category II
General
Dimensions cm (inches) H x W x D
Generator Weight Kg (lbs)
Shipping Weight Kg (lbs)
Noise Level‡
650 x 570 x 710 mm
(25.6 x 22.5 x 28'')
92 Kg (202.9 lbs)
129 Kg (284.4 lbs)
55.5 dBA
1000 x 570 x 710 mm
(39.4 x 22.4 x 28.0'')
147 Kg (324.1 lbs)
182.5 Kg (402.4 lbs)
59.3 dBA
* Note: Please ensure Generator is situated in a well ventilated environment.
†
Note: Flows in LPM are expressed as normalised volumes at 101.3 kPa, 20°C
‡
Note: Noise level expressed as SPL (Sound Pressure Level) measured at 1m from source in a reverberant chamber in accordance
with ISO 3741:2010.
Page 15
Unpacking
Although Peak Scientific takes every precaution with safe transit and packaging, it is
advisable to fully inspect the unit for any sign of transit damage.
Check ‘SHOCKWATCH’ and ‘TIP-N-TELL’ labels for signs of rough handling prior to unpacking.
Any damage should be reported immediately to the carrier and Peak Scientific or the
Peak Partner from where the unit was purchased.
Follow the unpacking instruction supplied with the generator. It will require two people
to remove the unit from the shipping crate and to manoeuvre the generator to the
desired location.
Please save the product packaging for storage or future shipment of the generator.
Note: Included with the generator is a “Fittings Kit” containing mains power leads for
UK, EU & US and also all the required fittings and warranty registration card. Be careful
not to discard these with the packaging.
Page 16
Fittings Kit Contents
Supplied in the Fittings Kit are all the fittings required to connect the generator to the
application. The contents of the Fittings Kit are as follows:
Genius XE 35 (120V)
1. 1/4" x 1/4" Compression Fitting
x1
2. 1/4” x 6mm Push-Fit Fitting
x2
3. Flow Control Silencer
x 1
4. 1/4” PTFE Tubing x 3m
5. 6mm PTFE Tubing x 3m
6. 6mm Polyethylene Tubing x 3m
7. 4mm Hex Key x 1
8. US 120V Mains Power Cable
x1
9. Genius XE Installation Guide
x1
Genius XE 35 & XE 70 (230V)
1. 1/4" x 1/4" Compression Fitting*
x1
2. 1/4” x 6mm Push-Fit Fitting**
x2
3. Flow Control Silencer
x 1
4. 1/4” PTFE Tubing* x 3m
5. 6mm PTFE Tubing* x 3m
6. 6mm Polyethylene Tubing x 3m
7. 4mm Hex Key x 1
8. UK Mains Power Cable x 1
9. EU Mains Power Cable x 1
10. US 230V Mains Power Cable
x1
11. Genius XE Installation Guide
x1
12. 1/4" Tee Fitting*** x 1
*
x2 in XE 70 Fittings Kit
**
x3 in XE 70 Fittings Kit
***
XE 70 Fittings Kit Only
All generator output ports are located on the output panel at the rear of the unit.
Page 17
Installation
Generator Environment
The generator is designed for indoor use only. It should be installed adjacent to
the application(s) it is supplying. If this is not convenient then the unit can be sited
elsewhere. Consideration should be made of the lengths of pipe runs as pressure drops
can result from extended runs of pipe. See page 21 for guidance on tubing lengths
greater than 3m.
Performance of the generator is affected by ambient conditions. Note should also be
taken to the proximity of Air Conditioning outlets. These can sometimes give rise to
“pockets” of air with high relative humidity. Operation of the unit within such a pocket
could adversely affect its performance. Consideration should also be given to the air
flow around the unit. An air gap of 75mm (3”) should be maintained down both sides
and 100mm (4") at the rear of the unit. Please refer to the drawing opposite for the
general dimensions of the unit.
Please ensure generator is situated in a well ventilated environment and is positioned to
permit easy disconnection if required.
Minimum Operating Ambient Temperature:
5 °C (41 °F)
Maximum Operating Ambient Temperature:
35 °C (95 °F)
Please note that the generator’s function is primarily to remove Oxygen and Moisture
from the generated Nitrogen and/or Dry Air. Depending on model, some hydrocarbon
technology may be employed by the generator, in environments with high ambient
concentrations of THC additional THC removal filtration may be required, or service
life of integrated THC traps may be significantly reduced.
Operation in High Ambient Temperatures
Genius XE generators are designed to supply the rated flow, purity, and pressure in
most laboratory environments, however high ambient temperatures can affect the
performance of the generator. Output flow capabilities may be restricted in high
ambient temperatures, or areas with insufficient air circulation.
Page 18
Generator Overview
General Dimensions
Genius XE 35
570 mm / 22.4”
710 mm / 27.9”
650 mm / 25.6"
Genius XE 70
570 mm / 22.4”
710 mm / 27.9”
1000 mm / 39.3"
The generator must always be placed on a flat, level surface. Failure to
do so will affect the performance of the generator.
WARNING
Page 19
Rear Connections
Genius XE 35 & 70
Power Socket
Nitrogen Port
Drain Port
Genius XE 35 (771055721 Serial Numbers onwards)
Power Socket
Nitrogen Port
Drain Port
WARNING
WARNING
Page 20
Ensure outlets are connected to correct applications.
Connections should only be carried out by trained personnel
Unit Controls
Touch Screen
Page 21
Drain Connection
Fit the 6mm push fit fitting to the drain port at the rear of the unit.
Tighten using a 16mm or 5/8” spanner. Use the 6mm tubing to connect this to a suitable
drain connection or container. It should be noted that the generator can expel a
considerable amount of water (dependant on ambient humidity).
CAUTION
Page 22
If a container is used it should be emptied at regular intervals. The
container must NOT have an air tight seal as water and air are expelled
at pressure. Fix the drain ending of the tube firmly to prevent it from
CAUTION vibrating during draining.
Electrical Connection
Connect the generator to an appropriate 120 or 230 volt single-phase supply, refer to
the generator serial plate for input specification and ensure your supply matches the
requirements.
If the appropriate power cord is not supplied; a new plug, appropriately rated, can be
fitted by a qualified electrician.
If a substitute mains supply cord is used, ensure that it has adequate rating. Failure to
do so could cause a fire risk.
WARNING
This unit is classified as SAFETY CLASS 1. THIS UNIT MUST BE
EARTHED. Before connecting the unit to the mains supply, please
check the information on the serial plate. The mains supply must be of
the stated AC voltage and frequency.
EARTH/GROUND (E):-
Green & Yellow
or
Green
LIVE (L):-
Brown
or
Black
Neutral (N):-
Blue
or
White
Electrical requirements are 120VAC nominal +/- 5% or 230VAC nominal +/- 10%
depending on chosen model. Extended periods at extremes can have a detrimental
effect on the operation and life of the generator.
If the equipment is used in a manner not specified by the manufacturer,
the protection provided by the equipment maybe impaired.
WARNING
The supply voltage will be displayed on the touch screen when the generator is
switched on. If the reading is 219V or less, then we would highly recommend fitting
a Dual Tap Transformer 06-3200 (XE 35) or 06-3210 (XE 70). These can be ordered
directly from Peak Scientific.
For Genius XE 35 (120V) voltage should not be less than 114V.
Page 23
Start-Up Sequence
CAUTION
Before the generator is connected to the application, the generator
should be operated in isolation (i.e. not connected to the application)
for thirty minutes. This is to ensure any impurities present are purged
from the system. Failure to do this may harm the application.
Before connecting the generator to the mains and switching it on for the purge run, it is
necessary to fit the silencer to the nitrogen output port
Once this is done, the generator can be connected to the mains and switched on.
The Genius XE will then go through Product Registration. This is detailed on the next
page.
Continue to operate the generator for a further 30 minutes to allow all the internal pipework and storage tanks will have been purged with Nitrogen.
The generator is now purged, the silencers can be removed and the tubes can be
connected at the rear of the unit.
Page 24
Product Registration
Before the generator will start-up for the first time the user must enter a unique 4-digit
PIN code.
To receive your generator’s unique PIN code, please register on the Peak website
www.peakscientific.com/activate or download the Peak mobile app from the Google
Play Store or Apple App Store. A PIN code may also be requested by phoning the Peak
helpdesk.
This code is only required on the initial start-up of the unit.
Genius XE 35 Registration
1. Press the 'I've got my pin' button on the screen on the front of the generator.
2. Enter your PIN.
3. Restart the unit
Page 25
4. The unit will then go through initialisation phase.
5. Upon completion of the initialisation phase, the screen will display the below, home screen.
Page 26
Genius XE 70 Registration
1. Press the 'I've got my pin' button on the screen on the front of the generator.
REGISTER YOU GENERATOR WITH OUR APP
OR VISIT WWW.PEAKSCIENTIFIC.COM/ACTIVATE
SERIAL: [ XXXXXXXXXXXX ]
I’ve got my pin
2. Enter your PIN.
Serial: 999999999 UTC: 24:24
[Passcode: XXXX]
1
2
3
4
5
6
7
8
9
Cancel
0
3. The unit will then go through initialisation.
[Initialisation...]
Model : GENIUS XE 35
Software : v0.00
Voltage : 230V RMS
Initialisation Time : 00:00
Continue...
4. Upon completion of the initialisation phase, the screen will display the below, home
screen.
GENIUS XE 35
Nitrogen:
XXXX psi
Page 27
S/N: XXXXXXXXXXXX
Connecting to the application
Once the initial purge run of 30 minutes has completed, it is ready to be connected to
the application(s).
CAUTION
The pressure in the internal storage tanks must be allowed to dissipate
before connecting the generator to the application(s). This may be
done by leaving the Nitrogen port at the rear of the generator open
and turning off the power supply to the generator.
Select the appropriate 1/4" or 6mm fitting from the fittings kit and connect to the
generator outlet. Using the appropriate tubing, connect the outlet of the generator to
the inlet on the application.
If you require more tubing than is supplied please refer to the Tubing Lengths section.
CAUTION
Once the tubing is connected to the application, please ensure that it
is thoroughly checked for being leak-tight. Even the slightest leak in
the gas supply between the generator and the application can lead to
a drop in Nitrogen purity or insufficient pressure.
Tubing Lengths
CAUTION
The diameter of the tubing which will be connected to the gas outlet is
important and is determined by the length of tubing required. Failure
to follow these recommendations could lead could lead to excessive
pressure drops between generator and application.
< 3 meters:
> 3-10 meters:
Use 6mm OD / 4mm ID or 1/4” OD / 3/16” ID PTFE tubing.
Use 8mm OD / 6mm ID or 5/16” OD / 1/4” ID PTFE tubing.
Tubing and fittings not supplied in the fittings kit.
> 10 - 40 meters: Use 10mm OD / 8mm ID or 3/8” OD / 5/16” ID PTFE tubing.
Tubing and fittings not supplied in the fittings kit.
> 40 metres:
Page 28
Please contact Peak Scientific with the relevant distance and
we will calculate the flow resistance and the tubing size required.
Setting the Output Pressure
The output pressure is factory set to 100psi, however; the generator will deliver
Nitrogen at the rated flow up to a maximum pressure of 116psi. The output pressure can
be adjusted using the pressure regulator at the rear of the generator and viewed on the
adjacent gauge.
To ensure a smooth pressure profile, it is not recommended to increase the output
pressure above 116 psi.
The pressure gauge in the rear is for indication only and may differ from the reading on
the touch screen.
Pull to Unlock
Push to Lock
Page 29
Normal Operation XE 35
Genius XE generators require minimal operator input. So long as the generator is
installed as described in earlier sections and is serviced in accordance with the
specified maintenance recommendations (see Service Requirements), then it will
operate in accordance with the demands of connected applications.
The generator will automatically produce the factory set pressure as detailed in the
technical Specifications. The outlet flow rate will vary to satisfy customer demand up to
a maximum flow rate in normal operating conditions of 35 LPM.
Genius XE generators are variable-purity systems, and will supply a higher purity of
nitrogen at lower flow rates, with a minimum purity of 95% nitrogen at the maximum
rated output flow.
If at any time the generator begins to emit excessive noise or vibration, then it should
be switched off and you should contact Peak Scientific or the Peak Partner from which
the generator has been purchased
Home Screen
This is the main home screen in normal operation.
Eco Mode
To reduce energy consumption and minimise component wear, Genius XE generators
feature a smart “Eco-Mode” which ensures gas is produced as is necessary to satisfy
demand.
When demand from the instrument stops the Genius XE generator will stop. If demand
from the application starts again, the system will detect the demand for gas and will
automatically restart. Additionally, if the flow demand from the generator is below its
maximum capacity, the generator will reduce the number of running compressors to
the minimum required.
Eco Mode Idle Screen
The Eco Mode Idle Screen is displayed if no system
changes occur within a 20 Min period or screen is not
touched.
ECO MODE
Page 30
The screen is removed if the system changes or the
screen is touched and returns to the relevant home
screen.
Service Screens
Service Due Home Screen Warning
This is the main home screen when a service is due
displaying a yellow service warning.
The screen will alternate between the home screen and
a full screen warning as shown next.
Service Due Warning Screen
This is the full screen warning when service is due.
The Confirm button returns the user to the home
screen.
Service Overdue Home Screen Warning
This is the main home screen when a service is overdue
displaying a red service warning.
The screen shows the date on which the service was due.
The screen will alternate between the home screen and a
full screen warning as shown next.
Service Overdue Warning Screen
This is the full screen warning when service is overdue.
The Confirm button returns the user to the home
screen.
Page 31
Error Screens
Minor Error Home Screen
This is the main home screen when there is a minor
error, displaying a yellow error warning and the error
code.
The screen will alternate between the home screen and
a full screen warning as shown next.
Minor Error Warning Screen
This is the full screen warning when a minor error has
occured.
The Confirm button returns the user to the home
screen.
Major Error Home Screen
This is the main home screen when there is a major
error, displaying a red error warning and the error code.
The screen will alternate between the home screen and
a full screen warning as shown next.
Major Error Warning Screen
This is the full screen warning when a major error has
occured.
The Confirm button returns the user to the home
screen.
Page 32
Information Screens
System Info Screen
Displays System Info in an up down navigation scroll.
Settings Screens
Select Pressure Unit Screen
Allows the user to select a unit of Pressure.
Service Log-in Screen
Service Log-in Screen
Allows the Peak Approved Engineer access to the
Genius XE's service menus.
Page 33
Normal Operation XE70
Genius XE generators require minimal operator input. So long as the generator is
installed as described in earlier sections and is serviced in accordance with the
specified maintenance recommendations (see Service Requirements), then it will
operate in accordance with the demands of connected applications.
The generator will automatically produce the factory set pressure as detailed in the
technical Specifications. The outlet flow rate will vary to satisfy customer demand up to
a maximum flow rate in normal operating conditions of 70 LPM.
Genius XE generators are variable-purity systems, and will supply a higher purity of
nitrogen at lower flow rates, with a minimum purity of 95% nitrogen at the maximum
rated output flow.
If at any time the generator begins to emit excessive noise or vibration, then it should
be switched off and you should contact Peak Scientific or the Peak Partner from which
the generator has been purchased
Home Screen
GENIUS XE 35
Nitrogen:
XXXX psi
This is the main home screen in normal operation.
S/N: XXXXXXXXXXXX
Idle Screen
N2
The Idle Screen is displayed if no system changes occur
within a 20 Min period, is not running in Eco mode or
screen is not touched.
The screen is removed if the system changes or the
screen is touched and returns to the relevant home
screen.
Eco Mode
To reduce energy consumption and minimise component wear, Genius XE generators
feature a smart “Eco-Mode” which ensures gas is produced as is necessary to satisfy
demand.
When demand from the instrument stops the Genius XE generator will stop. If demand
from the application starts again, the system will detect the demand for gas and will
automatically restart. Additionally, if the flow demand from the generator is below its
maximum capacity, the generator will reduce the number of running compressors to
the minimum required.
Page 34
70
GENIUS XE 35
Nitrogen:
XXXX psi
Eco Mode Home Screen
This is the main home screen in Eco Mode.
S/N: XXXXXXXXXXXX
Eco Mode Idle Screen
The Eco Mode Idle Screen is displayed if no system
changes occur within a 20 Min period or screen is not
touched.
The screen is removed if the system changes or the
screen is touched and returns to the relevant home
screen.
ECO MODE
Service Screens
GENIUS XE 70
35
Nitrogen:
XXXX psi
This is the main home screen when a service is due
displaying a yellow service warning.
The screen will alternate between the home screen and
a full screen warning as shown next.
Service Due Home Screen Warning
S/N: XXXXXXXXXXXX
Service Due Warning Screen
This is the full screen warning when service is due.
The Confirm button returns the user to the home
screen.
Confirm
SERVICE DUE
CONTACT YOU LOCAL SERVICE REPRESENTATIVE
OR VISIT WWW.PEAKSCIENTIFIC.COM
SERIAL: [ XXXXXXXXXXXX ]
Page 35
GENIUS XE 70
35
Nitrogen:
XXXX psi
Service overdue : XX/XX/XXXX
S/N: XXXXXXXXXXXX
Service Overdue Home Screen Warning
This is the main home screen when a service is overdue
displaying a red service warning.
The screen shows the date on which the service was due.
The screen will alternate between the home screen and a
full screen warning as shown next.
Service Overdue Warning Screen
This is the full screen warning when service is overdue.
The Confirm button returns the user to the home
screen.
Confirm
SERVICE OVERDUE
CONTACT YOU LOCAL SERVICE REPRESENTATIVE
OR VISIT WWW.PEAKSCIENTIFIC.COM
SERIAL: [ XXXXXXXXXXXX ]
Error Screens
GENIUS XE 70
35
Nitrogen:
XXXX psi
This is the main home screen when there is a minor
error, displaying a yellow error warning and the error
code.
The screen will alternate between the home screen and
a full screen warning as shown next.
Minor Error Home Screen
[REF CODE: XXXX]
S/N: XXXXXXXXXXXX
Minor Error Warning Screen
This is the full screen warning when a minor error has
occured.
The Confirm button returns the user to the home
screen.
Confirm
[REF CODE: XXXXXXXXXX]
OR VISIT WWW.PEAKSCIENTIFIC.COM
SERIAL: [ XXXXXXXXXXXX ]
GENIUS XE 70
35
Nitrogen:
XXXX psi
Major Error Home Screen
This is the main home screen when there is a major
error, displaying a red error warning and the error code.
The screen will alternate between the home screen and
a full screen warning as shown next.
[REF CODE: XXXX]
S/N: XXXXXXXXXXXX
Major Error Warning Screen
Confirm
[REF CODE: XXXXXXXXXX]
OR VISIT WWW.PEAKSCIENTIFIC.COM
SERIAL: [ XXXXXXXXXXXX ]
Page 36
This is the full screen warning when a major error has
occured.
The Confirm button returns the user to the home
screen.
Information Screens
[System Info]
System
Comp 1
XXXXX hrs
Comp 2
XXXXX hrs
Comp 3
XXXXX hrs
Comp 4
XXXXX hrs
Date
Ref code
XX/XX/XX
XXXX
XX/XX/XX
XXXX
XX/XX/XX
XXXX
XX/XX/XX
XXXX
[Temp/Hum]
°C
100
90
70
80
60
70
50
60
40
50
30
40
20
30
10
20
0
10
xx/xx
xx/xx
xx/xx
[Temp]
xx/xx
xx/xx
[Hum]
xx/xx
xx/xx
0
[Flow Rate]
Y-axis:
Left: Temp (selected Unit)
Right: Humidity (%)
X-axis:
Time, 7 day rolling dates day/month
displayed
Flow Rate Graph
1 results plotted: Nitrogen
l/min
100
Temperature Graph
2 results plotted: Temperature & Humidity
%
80
-10
System Error Screen
Displays System Errors in an up down navigation scroll.
90
[System Errors]
System Info Screen
Displays System Info in an up down navigation scroll.
Value
90
Y-axis:
80
70
Gas Flow (selected Unit)
60
50
X-axis:
Time, 7 day rolling dates day/month
displayed
40
30
20
10
0
xx/xx
xx/xx
xx/xx
xx/xx
xx/xx
xx/xx
xx/xx
[Nitrogen]
[Pressure]
1 result plotted: Nitrogen
Psi
100
Pressure Graph
90
Y-axis:
80
70
Gas Pressure (selected Unit)
60
50
X-axis:
Time, 7 day rolling dates day/month
displayed
40
30
20
10
Page 37
0
xx/xx
xx/xx
xx/xx
[Nitrogen]
xx/xx
xx/xx
xx/xx
xx/xx
Settings Screens
Select Flow Unit Screen
[Select Flow Unit]
Allows the user to select a unit of Flow.
l/min
l/hour
m3/min
m3/hour
Select Pressure Unit Screen
[Select Pressure Unit]
Allows the user to select a unit of Pressure.
bar
atm
kPa
Select Temperature Unit Screen
[Select Temp Unit]
Allows the user to select a unit of Temperature.
°F
°C
Service Log-in Screen
Serial: 999999999 UTC: 24:24
[Passcode: XXXX]
1
2
3
4
5
6
7
8
9
Cancel
0
Service Log-in Screen
Allows the Peak Approved Engineer access to the
Genius XE's service menus.
Unusual Operation
If at any time the generator begins to emit excessive noise or vibration, then it should
be switched off and you should contact Peak Scientific or the Peak Partner from which
the generator has been purchased
Page 38
Service Requirements
Service Schedule
Purchase Interval
12 Months
Component
Page 39
Qty.
Genius XE 35 120/230V
Annual Maintenance Kit
1
Genius XE 70 230V
Annual Maintenance Kit
1
Genius XE 35 120V 48 Month Kit
48 Months
Visit
www.peakscientific.com/ordering
1
Genius XE 35 230V 48 Month Kit
1
Genius XE 70 230V 48 Month Kit
1
Service Indication
The generator will notify the user of the service interval for the internal compressors.
The generator has the following Service Indication Stages:-
Stage 1
12 months after installation, the service indicator will show on the display along with a
warning message.
This is to make the user aware that a service of the generator is due and should be
planned at the earliest convenience. The generator will continue to operate as normal
with the service indicator on. If the warning message has been acknowledged, the icon
will still be displayed in the corner of the HMI; pressing the icon will show the message
again.
Stage 2
If the service is not completed the generator will continue to run. After 2 weeks, the
service overdue indicator will show on the HMI along with a warning message.
This is to make the user aware that the service of the generator is now overdue and
must be completed immediately to ensure the continuous trouble free operation of
the generator. If the warning message has been acknowledged, the icon will still be
displayed in the corner of the HMI; pressing the icon will show the message again.
Service Indication Reset
Once the service has been completed the Service Indication can be reset through the
service interface. This will be performed by the Peak Service Engineer or trained service
representative that completes the service operation.
Page 40
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Page 41
Cleaning
Clean the outside of the generator only using warm soapy water and a clean damp
cloth. Ensure all excess fluid is thoroughly removed from the cloth prior to use.
Cleaning should only be undertaken with the power switched off and
the power cord removed from the rear of the generator.
CAUTION
CAUTION
Page 42
Under no circumstances should any solvents or abrasive cleaning
solutions be used as these can contain fumes that could be harmful to
the generator.
Care should be taken with Leak Detection Liquids.
Alarm Messages
In the event of an alarm condition a message will be displayed on the user interface
with a descriptive message and error code.
Please note the displayed error code and contact your service provider.
Minor Alarm Message
There is an issue with the generator but it will continue to supply gas at the required
pressure, flow and purity.
Major Alarm Message
There is a problem with the generator that may prevent it from supplying gas at the
required pressure, flow or purity. In some instances the generator will automatically shut
down to prevent further damage.
Page 43
Troubleshooting
Problem
Possible Solution
The generator will not switch on and the
power switch does not illuminate.
Compressors are running but pressure is not
building.
The application is reporting low pressure.
Service indicator on the screen is active
Overdue service indicator on the screen is
active
Generator displays a minor error code
Generator displays a major error code
Page 44
•
Ensure power cable is plugged into the
generator and that the power socket is
turned on.
•
Check the fuse in the power cable plug (if
fitted).
•
Contact your service provider.
•
Ensure that the generator is connected to
your application and is leak free.
•
If carrying out the purge run make sure
that the flow control silencer is fitted.
•
Contact your service provider.
•
Check pressure readings on the display are
showing normal pressure.
•
Ensure that the generator is connected to
the application and leak free
•
Contact your service provider.
•
The generator is due for service. Contact
your service provider.
•
Refer to Service Indication section of this
manual for further information.
•
The generator is overdue for service.
•
Contact your service provider urgently.
•
Refer to Service Indication section of this
manual for further information.
•
Ensure ambient temperature and humidity
is within specification.
•
Ensure there are no leaks between the
Generator and the mass spec.
•
Ensure there is an adequate ventilation
gap around the back and sides of the
generator.
•
Contact your service provider.
•
Ensure there is a complete, leak tight
connection between the generator and the
application
•
Ensure the flow demand on the generator
is within rated limits.
•
Contact your service provider.
Page 45
Page 46
Page 47
Peak Scientific has highly trained, fully certified Field Service Engineers located in over 20 countries
across every continent around the world. This allows us to provide an industry-leading rapid response
service to our customers. With [Peak Protected], your laboratory’s productivity becomes our top
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To discuss Peak Protected generator cover and payment options speak to your local Peak
Representative or for further information contact: protected@peakscientific.com
Peak Scientific
Fountain Crescent
Inchinnan Business Park
Inchinnan
PA4 9RE
Scotland, UK
Tel: +44 141 812 8100
For further information on any of our
generator products please contact
marketing@peakscientific.com
Copyright © Peak Scientific Instruments Ltd 2024 — GeniusXE User Manual Rev 16 RSID 2299 EN —30/01/2024