Precision Hydrogen (All Colour Screen Models) - User Manual 

Extracted text

Precision Hydrogen (All Colour Screen Models)
User Manual

Copyright © Peak Scientific Instruments Ltd 2023 — Precision Hydrogen (PCB) User Manual Rev 10 RSID 2322 EN —09/03/2023

Contents
Change History
How to use this Manual
Introduction
Health and Safety Data
Deioniser Resin
Desiccant (Applies to Precision Hydrogen only)
Warranties and Liabilities
Safety Notices
Symbols
Safety Notice to Users
Attention - Important Notice to All Users
EU Declaration of Conformity
UK Declaration of Conformity
WEEE Compliance Statement
CSA Compliance Statement
Technical Specification
Precision Hydrogen Trace
Technical Specification
Precision Hydrogen
Principle of Operation
General Safety
Generator Safety Features
Fittings Kit Contents
Unpacking Instructions
Transit Plug Removal
Installation
Location
Generator Overview
General Dimensions
Unit Controls
Rear Connections
Tubing
H2 Ventilation
Water Quality
Automatic Filling
Water Usage
Electrical Connection
Start-up Sequence
Liquid Leak Detectors
Gas Traps
Switching the Unit Off
Cleaning
Deioniser Column Replacement - A
Precision Hydrogen Trace
Deioniser Column Replacement - B
Precision Hydrogen
Replacement of Desiccant Column

Page 2

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Precision Hydrogen Only
Regeneration of Desiccant
Service Requirements
Service Schedule

40
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42
42

Service Plans

42

Troubleshooting

43

Page 3

Change History
Rev

Comment

Name

1

Initial Release

Liam Couttie

Date
17/05/2016

2

Hydrogen Trace Updates

Liam Couttie

19/12/2017

3

Transit Plugs Added

Liam Couttie

22/03/2018

4

Technical Spec Update

Liam Couttie

18/05/2018

5
6
7
8
9
10

Maintenance Instructions Update
Hydrogen Trace Purity Update
Declarations Update
Fittings Kit Update
H2 Ventilation Info Update
Declarations Update

Liam Couttie
Liam Couttie
Cleo Denholm
Liam Couttie
Liam Couttie
Liam Couttie

28/08/2019
03/11/2020
30/08/2021
29/04/2022
16/01/2023
09/03/2023

How to use this Manual
This manual is intended for end users and has been written so that it can either be read
as a step by step guide to installation and usage or as a reference document where you
can skip to the relevant information.
Users of a hard copy version can refer to the contents page to find the relevant
information. Users of the soft copy version can use the hyperlinks from the contents
page as well as the hyperlinks between sections.
Please review each of the following sections carefully.
Thank you for selecting Peak Scientific to meet your gas generation needs, and should
you require any further assistance or support please do not hesitate to contact Peak
Scientific or the Peak Partner from which you purchased your Generator.

Page 4

Introduction
The Precision Hydrogen Series has been developed to cater for the requirements of GC
instruments.
These generators, depending on model, provide a source of high purity hydrogen gas,
suitable for carrier gas and detector gas.
Other features include:
•

Easy to use touch screen interface

•

Status indicative lighting feature

•

Stackable with other Precision units

•

Purities of up to 99.99999% (7-9’s)

With the Precision Hydrogen Series based on proven technology, it produces hydrogen
by electrolysis using a Proton Exchange Membrane (PEM) cell. Moisture removal is
achieved by a desiccant drying process or by a highly efficient PSA dryer.
To ensure this generator model meets our high expectations with regards to reliability
and performance, we have tested this model extensively at our manufacturing plant and
in the field to ensure reliability and longevity of the system.

Page 5

Health and Safety Data
Deioniser Resin
This sheet to be retained by the ‘Health & Safety Officer’
The recipient of this Health & Safety Data sheet is required to ensure that all personnel
handling, using or likely to come into contact with the material are made aware of the
Health & Safety information contained herein.
General Description
Cylinder containing ion exchange resin. 60% Cation and 40% Anion by mass.
Chemical Components
Polystyrene divinylbenzene cation and ion exchange resin.
Form Solid beads
Flash Point N/A
Colour Tan
Ignition Temperature

427 °C (Estimated)

Odour None
Explosion Limits N/A
Decomposition Temperature Over 220 °C
Vapour Pressure @ 25 °C

17mm CFH @ 20 °C (Water)

Viscosity @ 25°C N/A
Solubility in Water Negligible
Specific Gravity @ 25°C

1.1-1.3

pH @ 25 °C

7-9.5 in aqueous slurry

Eye Protection

Safety Glasses (BS2092C)

Storage

Store in a cool place above 0 °C, out of direct sunlight

Fire & Explosion Hazards
Toxic combustion products may include sulphur dioxide
and sulphur trioxide
Disposal
This product can be disposed as ordinary waste if local
regulations permit
Emergency & First Aid Procedures
Spillages
Floor may be slippery. Use care to avoid falls. Wear protective glasses.
Sweep up and transfer to containers for recovery and disposal.
Extinguishing Media
Carbon Dioxide (CO2), Water Fog and Dry Powder.
Fire Fighting and Protection
Wear HSE approved, pressure demand, self-contained breathing apparatus or equivalent.
Page 6

First Aid
Skin Contact
Wash effected areas with soap and water. Consult doctor if irritation persists.
Eye Contact
Product can cause severe eye irritation. Flush eyes with large amounts of water for at
least 15 minutes. Consult a doctor if irritation persists.
Inhalation
This product should present no hazard if operated under normal conditions. If irritation
persists, move patient to fresh air.
Ingestion
If resin has been confined to the mouth, administer 250 ml. of water as a mouthwash.
Avoid swallowing. This product is considered non-hazardous if ingested in small
amounts; however, it is advisable to seek medical advice.
Toxicological Data
No toxicity data available on this product
Occupation exposure limits
STEL/TLV = None established.
Incompatible Materials (to avoid hazardous reactions)
Avoid contact with concentrated nitric acid and any other strong oxidising agents at all
times.

Page 7

Desiccant (Applies to Precision Hydrogen only)
This sheet to be retained by the ‘Health & Safety Officer’
The recipient of this Health & Safety Data sheet is required to ensure that all personnel
handling, using or likely to come into contact with the material are made aware of the
Health & Safety information contained herein.
General Description
Column containing orange to green indicating silica gel.
Chemical Components
Amorphous silica 98.2%, activated colouring agent 0.2% max.
Form Beads
Flash Point N/A
Colour Dry: yellow/orange
Ignition Temperature

Saturated: Green

>1000 °C

Odour Odourless
Explosion Limits N/A
Decomposition Temperature Over 155 °C
Vapour Pressure @ 25 °C

17mm CFH @ 20 °C (Water)

Viscosity @ 25°C N/A
Solubility in Water

less 1.0% in weight

pH @ 25 °C

2-10 at 5% w/w in water

Eye Protection

Safety Glasses (BS2092C)

Storage
All containers must be closed air tight and kept in a dry
place.
Fire & Explosion Hazards

N/A

Disposal
This product can be disposed as ordinary waste if local
regulations permit.
Emergency & First Aid Procedures
Spillages
Contain spillage. Collect in suitable containers for recovery or disposal. During collection
avoid creating dust.
Extinguishing Media
N/A. Inorganic compound. Not combustible.
Fire Fighting and Protection
Wear HSE approved, pressure demand, self-contained breathing apparatus or
equivalent.

Page 8

First Aid
Skin Contact
Wash spillage from skin with soap and water.
Eye Contact
Wash immediately with copious amounts of water and obtain medical attention.
Inhalation
Remove from source of exposure.
Ingestion
Wash out mouth with water. If large amount swallowed or symptoms develop obtain
medical attention.
Toxicological Data
The lethal dose for humans for synthetic amorphous silica is estimated at over 15,000
mg/kg
Occupation exposure limits
DNEL/PNEC < 1 = No immediate concern.
Incompatible Materials (to avoid hazardous reactions)
None known.

Page 9

Warranties and Liabilities
1. The Company warrants that it has title to the Goods.
2. Subject to the provisions of this clause the Company warrants that the Goods
shall comply in all material respects with any specification referred to in the Order
Confirmation (as the same may be amended) and shall, subject thereto, be free
from defects in material and workmanship for the lesser of a period of twelve
months from the date of delivery or thirteen months from the date of dispatch
from the factory.
3. Subject to the provisions of this clause the Company warrants that the Hydrogen Cell
shall comply in all material respects with any specification referred to in the Order
Confirmation (as the same may be amended) and shall, subject thereto, be free from
defects in material and workmanship for the period of three years from the date of
delivery.
4. Save as provided in this clause and except where the Goods are sold to a person
dealing as a consumer (within the meaning of the Unfair Contract Terms Act
1977) all warranties, conditions or other terms implied by statute or common
law are hereby expressly excluded save to the extent they may not be lawfully
excluded. When the Goods are sold to a consumer within the meaning of the Unfair
Contract Terms Act 1977 their statutory rights are not affected by the provisions of
this clause.
5. In the event of the Customer making a claim in respect of any defect in terms of
clause 2 hereof the Customer must.
1. Reasonably satisfy the Company that the Goods have been properly installed,
commissioned, stored, serviced and used and without prejudice to the generality
of the foregoing that any defect is not the direct or indirect result of lack of repair
and/or servicing, incorrect repair and/or servicing, use of wrong materials and/or
incorrect spare parts
2. Allow the company to inspect the Goods and/or any installation and any relevant
packaging as and when reasonably required by the Company.
6. Subject to the Company being notified of any defect as is referred to in sub-
clause 2 hereof within a reasonable time of it becoming apparent and subject always
to the terms of sub-clause 4 hereof, the Company shall, in its option, replace or repair
the defective Goods or refund a proportionate part of the Price. The Company shall
have no further liability to the Customer (save as mentioned in sub-clause 6 hereof).
7. The Company shall be liable to indemnify the Customer in respect of any claim
for death or personal injury to any person in so far as such is attributable to the
negligence or breach of duty of the Company or any failure by the Company to
comply with the provisions of sub-clause 2 hereof.
8. Save as provided in sub-clause 2 hereof the Company shall not be liable in respect
of any claim by the Customer for costs, damages, loss or expenses (whether direct,
indirect, consequential or otherwise) or indemnity in any respect howsoever arising
including, but not by way of limitation, liability arising in negligence (other than
pursuant to clause 6 above) that may be suffered by the Customer or any third party.

Page 10

Safety Notices
Peak Scientific Instruments cannot anticipate every possible circumstance which may
represent a potential hazard. The warnings detailed within this manual refer to the most
likely potential hazards, but by definition cannot be all inclusive. If the user employs an
operating procedure, item of equipment or a method of working which is not specifically
recommended by Peak Scientific, the user must ensure that the equipment will not be
damaged or become hazardous to persons or property.

Symbols
This manual uses the following symbols to highlight specific areas important to the safe
and proper use of the Generator

WARNING

A WARNING notice denotes a hazard. It calls attention to an operating procedure,
process or similar, which if not correctly performed or adhered to, could cause
personal injury or in the worst case death. Do not proceed beyond a WARNING
notice until the indicated conditions are fully understood or met.

CAUTION

A CAUTION notice denotes a hazard. It calls attention to an operating procedure,
process or similar, which if not correctly performed or adhered to, could cause
damage to the generator or the application. Do not proceed beyond a CAUTION
notice until the indicated conditions are fully understood or met.
Caution, risk of electric shock. Ensure power to the generator has been removed
before proceeding.

Safety Notice to Users

WARNING

WARNING

These instructions must be read thoroughly and understood before
installation and operation of your Peak Precision Hydrogen Generator.
Use of the generator in a manner not specified by Peak Scientific MAY
impair the SAFETY provided by the equipment.
When handling, operating or carrying out any maintenance, personnel
must employ safe engineering practices and observe all relevant local
health and safety requirements and regulations. The attention of UK
users is drawn to the Health and Safety at Work Act 1974, and the
Institute of Electrical Engineers regulations.
If the equipment is used in a manner not specified by the manufacturer,
the protection provided by the equipment maybe impaired.

WARNING

Page 11

Attention - Important Notice to All Users

WARNING

These instructions must be read thoroughly, section by section and
understood before installation and operation of your Peak Scientific
Hydrogen Generator. Please follow the appropriate safety standards for
handling hydrogen gas and other gases as determined by the laws and
regulations of your country.

Please save the product packaging for storage or future shipment of the generator.
1. For your own personal safety and to prevent accidental damage to your generator
please ensure that you read and understand our User Manual.
2. Do not store away the generator when not in operation. External water bottles must
be made of a dark coloured glass in order to prevent biological growth (available
from Peak Scientific). It is recommended that you check the water quality weekly to
prevent biological growth developing in the tank and tubing. Failure to do this will
greatly reduce the life of the generator and render the 3 year cell warranty void.
3. Do not place the external water bottle above the height of the generator. The bottle
may be placed at the same level or below the generator.
4. Use ASTM Type I or Type II water only. (1μS/cm or better). Failure to use the correct
quality water will invalidate the cell and system warranty. Do not attempt to connect
pressurised water to the generator.
5. It is recommended that you operate the generator at the lowest pressure permissible
for your particular application. Do not automatically set the pressure to maximum if
not required to avoid potentially damaging your application.
6. Failure to maintain the deioniser cartridge as recommended will reduce the
operational life of your generator and render its 3 year cell warranty void.
7. Do not attach any additional tanks or gas cylinders to your generator without first
consulting Peak Scientific.
8. Ensure your entire installation, both pipe work and analysers, are completely gas
tight. Even minor leaks will affect the operation of your generator and generally
reduce its operational life.
9. Has your generator been correctly sized for your application? If in doubt, consult
your dealer or Peak Scientific.
10. Ensure the ambient temperature inside your laboratory does not rise above
35°C/95°F. Extremes of operating temperature will reduce cell life.

Page 12

EU Declaration of Conformity
We

Peak Scientific Instruments Ltd.

Of

Fountain Crescent, Inchinnan, Renfrewshire, PA4 9RE

Hereby declare that, this declaration of conformity is issued under the sole
responsibility of the manufacturer.
Equipment Type:

Hydrogen Generator

Model Designator:

Precision Hydrogen (100cc, 200cc, 300cc & 450cc)



Precision Hydrogen Trace (250cc & 500cc)

To which this declaration relates, is in conformity with the following applicable EU
Directives, harmonized standards, and other normative requirements.
•

Low Voltage Directive 2014/35/EU
EN 61010-1: 2010 Safety Requirements for Electrical Equipment for Measurement,
Control and Laboratory Use.

•

Electromagnetic Compatibility Directive 2014/30/EU
EN 61326-1: 2013 Electrical Equipment for Measurement, Control and Laboratory
Use – EMC Requirements. (Class A)

•

Restriction on the use of certain hazardous substances in electronic equipment
(RoHS) Directive 2011/65/EU as amended by EU 2015/863.

•

FCC 47 CFR Part 15 class A
Unintentional radiators; Conducted and Radiated emissions limits.

Signed for and on behalf of Peak Scientific by
Signed:
Name:

Fraser Dunn

Position:

Design Engineering Manager



Peak Scientific Instruments ltd,



Inchinnan, Renfrew, Scotland, PA4 9RE, UK.

Date:

30th August 2021

Page 13

UK Declaration of Conformity
We

Peak Scientific Instruments Ltd.

Of

Fountain Crescent, Inchinnan, Renfrewshire, PA4 9RE

Hereby declare that, this declaration of conformity is issued under the sole
responsibility of the manufacturer.
Equipment Type:

Hydrogen Generator

Model Designator:

Precision Hydrogen (100cc, 200cc, 300cc & 450cc)



Precision Hydrogen Trace (250cc & 500cc)

To which this declaration relates, is in conformity with the following applicable UK
Statutory Instruments, Standards and other normative requirements.
•

The Electrical Equipment (Safety) Regulations 2016 (SI 2016 / 1101) as amended.
BS61010-1:2010 Safety Requirements for Electrical Equipment for Measurement
Control and Laboratory Use.

•

The Electromagnetic Compatibility Regulations 2016 (SI 2016 / 1091) as amended.
BS61326-1:2013 Electrical Equipment for Measurement , Control and Laboratory Use
– EMC Requirements.

•

The Restriction of the Use of Certain Hazardous Substances in Electrical and
Electronic Equipment Regulations 2012 (SI 2012 / 3032) as amended.

Signed for and on behalf of Peak Scientific by
Signed:
Name:

Fraser Dunn

Position:

Design Engineering Manager



Peak Scientific Instruments ltd,



Inchinnan, Renfrew, Scotland, PA4 9RE, UK.

Date:

30th August 2021

Page 14

WEEE Compliance Statement
The Waste Electrical and Electronic Equipment (WEEE) Regulations SI 2013 No 3113
and or the Waste Electrical and Electronic Equipment (WEEE) Directive 2012/19/EU
apply to all electrical and electronic equipment placed on the market in the UK and EU
covered by the scope of regulations which can be found in the Government Guidance
Notes (PDF) produced by the Department for Business Innovation and skills for the UK
and here for Europe.
All PEAK products that are subject to the WEEE directive are compliant with the
WEEE marking requirement. Such products are marked with the “crossed-out wheelie
bin” symbol (shown below) in accordance with European standard EN50419. All
old electrical equipment can be recycled. Please do not dispose of any electrical
equipment (including those marked with this symbol) in general rubbish bins. Please
contact your dealer or distributor for clarity.

Page 15

CSA Compliance Statement
CSA Group (Canadian Standards Authority) is a Nationally Recognised Testing
Laboratory (NRTL), headquartered in Toronto Canada.
They are authorised to evaluate product to both their own and Underwriters Laboratory
(UL) standards and certify the product to be in compliance to the relevant standards.
Peak products are certified to the current in force revision of the following standards
in order to cover both Canadian and United States requirements for “Safety
Requirements for Electrical Equipment for Measurement, Control and Laboratory use,
Part 1: general Requirements”.
Canada:

CAN/CSA C22.2 No 61010-1-12

United States:

UL 61010-1

As a result the products covered by this statement are certified and listed by CSA
accordingly and are entitled to carry the CSA mark with both Canadian and United
States subscripts , as shown below on the product rating label.

Page 16

Technical Specification
Precision Hydrogen Trace
Environment
250cc

Minimum Operating Ambient Temperature
Maximum Operating Ambient Temperature
Maximum Altitude
Maximum Relative Humidity
Minimum Storage Temperature*
Maximum Storage Temperature*

500cc

10°C (50°F)
35°C (95°F)
2000 m
90% Non-Condensing
10°C (50°F)
25°C (77°F)

Generator Outlets
Max Flow Rate**
Purity
Gas outlet
Delivery pressure

250 cc/min

500 cc/min

99.99999%***
1 x 1/8” Swagelok compression fitting
0-100 psi (0-6.9 bar)

Electrical Requirements
Voltage
Frequency
Current
Input Connection
Power Cord (Supplied)
Pollution Degree
Insulation Category

100-230VAC
50/60 Hz
6A Max.
C14 Connection
C13 socket to local connection (10A minimum)
2
II

General
Generator Dimensions cm
Generator Weight
Shipping Crate Dimensions cm
Shipping Weight
Noise Level @ 1 m
Heat Output
Water Purity Requirement

38.0 (14.9”) x 54.0 (21.2”) x 40.6 (15.9”)
32 kg
54.0 (21.2”) x 70.0 (27.5”) x 49.0 (19.2”)
40 kg
20 dB
1000 BTU / Hr
ASTM Type II (<1.0 uS / > 1Mohm)

* When taken out of storage the Generator should be allowed to acclimatize at room
temperature for a minimum of 3 hours before operation.
** All flow rates are stated in sccm at 273.15K and 1.01bar
*** Based on O2 content independently verified by National Physical Laboratory, UK

Page 17

Technical Specification
Precision Hydrogen
Environment
100cc

Minimum Operating Ambient Temperature
Maximum Operating Ambient Temperature
Maximum Altitude
Maximum Relative Humidity
Minimum Storage Temperature*
Maximum Storage Temperature*

200cc

300cc

450cc

10°C (50°F)
35°C (95°F)
2000 m
90% Non-Condensing
10°C (50°F)
25°C (77°F)

Generator Outlets
Max Flow Rate**
Purity
Gas outlet
Delivery pressure

100 cc/min 200 cc/min 300 cc/min 450 cc/min
99.9995%
1 x 1/8” Swagelok compression fitting
0-100 psi (0-6.9 bar)

Electrical Requirements
Voltage
Frequency
Current
Input Connection
Power Cord (Supplied)
Pollution Degree
Insulation Category

100-230VAC
50/60 Hz
6A Max.
C14 Connection
C13 socket to local connection (10A minimum)
2
II

General
Generator Dimensions cm
Generator Weight
Shipping Crate Dimensions cm
Shipping Weight
Noise Level @ 1 m
Heat Output
Water Purity Requirement

38.0 (14.9”) x 54.0 (21.2”) x 40.6 (15.9”)
31 kg (68 lbs)
54.0 (21.2”) x 70.0 (27.5”) x 49.0 (19.2”)
39 kg (86 lbs)
20 dB
1000 BTU / Hr
ASTM Type II (<1.0 uS / > 1Mohm)

* When taken out of storage the Generator should be allowed to acclimatize at room
temperature for a minimum of 3 hours before operation.
** All flow rates are stated in sccm at 273.15K and 1.01bar

Page 18

Principle of Operation
The Peak Scientific hydrogen generator produces high purity hydrogen gas, H2.
Hydrogen does not occur naturally on earth and must be formed via the decomposition
of other molecules, in this case via the splitting of water molecules into hydrogen and
oxygen in a process known as electrolysis.
The electrolyser used in the Peak Scientific hydrogen generator is known as a Proton
Exchange Membrane (PEM) electrolyser. This type of electrolyser was first described
in the mid-1960’s by General Electric as a method for producing oxygen for the Gemini
space program. PEM electrolysis has been continually developed since its introduction
and has remained the state-of-the-art technology for water electrolysis and the
production of high purity hydrogen ever since.
The most important element of the generator is the electrolyser cell where the
electrolysis reaction takes place. This consists of two electrodes (an anode and a
cathode), which are separated by the proton exchange membrane which gives the
technology its name. During operation deionised water is fed to the anode of the
electrolysis cell where it is split into oxygen, protons and electrons with the aid of a
precious metal catalyst. The oxygen is vented to atmosphere from the generator. The
protons travel across the membrane and simultaneously the electrons travel around the
external electrical circuit. These protons and electrons then recombine at the cathode of
the electrolyser, again with the aid of a precious metal catalyst to produce the hydrogen
gas. The high purity of the hydrogen is assured by the membrane which completely
separates the hydrogen produced at the cathode from the oxygen being produced at
the anode. These processes are described by the following equations:
Anode Reaction
H2O(l)

½O2(g) + 2H+(aq) + 2e-

Cathode Reaction
2H+(aq) + 2e- H2(g)
Deionised water is critical to the operation of the system and must have a purity of
1μS/cm or better to prevent damage to the membrane. Failure to use this grade of
deionised water will invalidate the 3 year cell warranty of your generator. The water is
automatically loaded (either at power up or periodically during operation) and the rate
at which the water is consumed depends on the amount of hydrogen being produced.
A small amount of the electrical energy input is lost as heat and this is removed from the
generator by the ventilation system.
The Peak Scientific hydrogen generator generates hydrogen on demand. By maintaining
the user’s pre-set pressure and using this as a reference value, the generator will
produce the precise amount of hydrogen required. As soon as the demand ceases, no
further hydrogen will be sent to the user’s application. During this time bubbles may still
be observed in the separating tank. This is due to the generator maintaining its internal
pressure and ensuring that clean, dry hydrogen is available immediately on demand
when the user requires it.

Page 19

General Safety
The generator produces gas when the application places a demand on the unit. The
maximum quantity of hydrogen stored in the generator at any one time is 300cc for
Precision Hydrogen and 350cc for Precision Hydrogen Trace, at a pressure of 6.9bar
(100psi). The unit also meets the European Electromagnetic Compatibility and Low
Voltage Directives. The Generator is CE approved and has the CE mark attached.
The Precision Hydrogen range has been tested according to EN60079-2 as part of Peak
Scientific’s risk assessment evidence provided as part of the CSA Accreditation process.
This means that the Hydrogen Generator can be safely installed in your laboratory and
does not classify the surrounding area as dangerous.
All of the Precision Hydrogen Series generators have the necessary control circuitry,
both electrical and mechanical, to ensure the shutdown of the instrument in the event of
a fault or faults occurring.

Page 20

Generator Safety Features
The Precision Hydrogen range have the following safety features to ensure safe and
reliable operation:
•

Overpressure sensor.

•

Safe and accurate control of pressure.

•

Capacity excess for leak detection.

•

Cell shut down in critical alarm status.

Page 21

Unpacking
Although Peak Scientific takes every precaution with safe transit and packaging, it is
advisable to fully inspect the unit for any sign of transit damage.
Check ‘SHOCKWATCH’ and ‘TIP-N-TELL’ labels for signs of rough handling prior to
unpacking.

Any damage should be reported immediately to the carrier and Peak Scientific or the
Peak Partner from where the unit was purchased.
Follow the unpacking instructions posted on the side of the crate. It will require two
people to remove the unit from the shipping crate and to manoeuvre the generator onto
the bench.
Please save the product packaging for storage or future shipment of the generator.
Note: Included with the Generator is a “Fittings Kit” containing mains power leads for
UK, EU & US and also all the required fittings and warranty registration card. Be careful
not to discard these with the packaging.

Page 22

Fittings Kit Contents
Supplied in the Fittings Kit are all the fittings required to connect the generator to the
application. The contents of the Fittings Kit are as follows:
1. Tygon Tubing x 1m
2. Barbed Hose Fitting x 1
3. UK Mains Power Cable x 1
4. EU Mains Power Cable x 1
5. US Mains Power Cable 110V

x1

6. US Mains Power Cable 230V

x1

7. Installation Guide– Precision Hydrogen

x1

8. 4 Litre Water Bottle** x 1
9. Transit Plugs x 2
*Optional Extra, Includes additional Barbed Hose Fitting
All of the generator output ports are located on the output panel at the rear of the
generator.

Unpacking Instructions
The generator weight constitutes a two person lift and as such, safe lifting practices
should be employed; do not attempt to lift on your own, as you will significantly increase
the chance of injury & damage to yourself and others around you.
1. Cut the plastic strapping and remove the cardboard lid, protective foam packaging
and cardboard sleeve. Finally remove the plastic covering the generator.
2. Next, with someone on either side of the unit, position your hands underneath the
unit ready to lift.
3. Ensuring your knees are bent and your back is straight, lift the unit to the desired
location.

Page 23

Transit Plug Removal
All hydrogen generators should be fitted with two Transit Plugs 3301437 during the
packaging process. These plugs are fitted to the H2 vent and O2 vent of all hydrogen
units and ensure no water from the internal water bottle can escape during transit.
Plugs should be removed during the installation of the generator.
These plugs require very little force to remove and will self-remove if left in the vents

3301437

Page 24

Installation
Location
The generator should be located on a flat, level surface for operation - this will ensure
that the water level sensors within the unit operate correctly. Some components in the
generator produce heat during operation and therefore an adequate airflow must be
maintained around the generator to allow the ventilation system to perform efficiently.
If the generator is stored in an enclosed space the environment must be controlled via
an air conditioner or extraction fan. The provision must be made to allow the volume
of air in the room to be changed 5 times per hour. The risk with hydrogen is a leak into
the environment raising the hydrogen content to the explosive limit. The rear of the
generator will become warm to the touch during operation - a minimum clearance of 15
cm (6”) from other bodies is recommended.
Do not obstruct or connect the vents to any application. Failing to observe this could
lead to permanent damage of the generator.
Do not expose the unit to freezing conditions. Please adhere to the operating
temperatures below:
Do not position the equipment so that it is difficult to disconnect the mains plug.
Minimum Operating Ambient Temperature:

10 °C (50 °F)

Maximum Operating Ambient Temperature:

35 °C (95 °F)

Note: It is recommended that any Precision Trace unit is left to run for 24 hours
before utilisation.

Page 25

Generator Overview
General Dimensions

380 mm / 14.9”

406mm / 15.9”

540 mm / 21.2”

The Generator must always be placed on a flat, level surface. Failure to
do so will affect the performance of the Generator.
WARNING

Page 26

Unit Controls

Touch Screen

Rear Connections

Hydrogen

Page 27

O2 Vent
H2 Vent

Master Connection
Slave Connection
Power Inlet
Power Switch
H2 Detector Connection
Water Supply Fill
H2 Exhaust
Drain
H2 Delivery

Hydrogen Trace

Tubing
For the hydrogen supply line, it is recommended that only clean grade copper or
stainless steel tubing should be used.
Plastic tubing material such as Teflon®, polyvinyl chloride, or Tygon® should not be used
when plumbing GCs since these materials will allow air and water to diffuse into the gas
lines. In addition, plastic tubing can give off organic impurities which can cause ghost
peaks and baseline instability.
Furthermore Peak Scientific recommend that compression fittings are used, and that the
fittings are free from Teflon® tape.

H2 Ventilation
Peak Scientific recommends that both the H2 Exhaust and H2 Vent ports at the rear
of the unit should be connected to an exhaust hood, or other ventilation system, to
ensure safe disposal of vented gasses. Tubing sizes for the vent ports are 6mm OD for
the H2 Exhaust and 6mm OD for the H2 Vent. If the 1m length of PTFE tubing (00-4411)
supplied in the generator fittings kit is insufficient to reach the nearest fume hood or
ventilation system, we would recommend using tubing of sufficient length, which can
be ordered from Peak Scientific. Please do not attach the 1m