N100-300DR - User Manual  

Extracted text

UM-NX18LA Revision 1

Nitrogen N*18LA Nitrogen Generator
User Manual
NITROGEN N*00DR GAS Generator
User Manual
UM – N*00DR – Rev 8

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UM-NX18LA Revision 1

Nitrogen N*18LA Nitrogen Generator – Rev 8
UM – N*00DR
NITROGEN N*00DR GAS Generator
User Manual
Contents

Contents

Page

Contents
Document Change History
Warranty Statement
Declaration of Conformity
Technical Specification
Introduction
Unpacking and Installation
Unpacking and Installation - Removal of Transit Bracket
Installation - Useful information
Installation - Electrical Connection
Installation - Compressor Environment
Installation - General Dimensions
Installation - Rear Connections & Unit Controls
Operation - Principle of Operation
Operation - Control Panel / Fault Diagnosis
Operation - Additional Points
Maintenance - Routine Maintenance
Maintenance - Maintenance Log
Notes - Additional Notes

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Nitrogen N*18LA Nitrogen Generator – Rev 8
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NITROGEN N*00DR GAS Generator
User Manual
Change History
Document Change History

Rev No.

Change

Initials

Date

1

Final Review - First Commerical Release

GL

2
3

Customer Feedback Incorporated
Complete Document Review

GL
GL

01/08/2006
09/08/2006

4

NRV / Flow Control Updates

GL

15/03/2007

5

Notes added for - Indoor Use Only & Altitude
Changed to new format. Views updated for new mid
& back panels. Maintenance schedule updated.
Exploded drawings removed.

TG

10/09/2007

TG

03/12/2007

6

16/01/2007

7

Changed to new format. Views updated back panels.
Maintenance schedule updated.

SK

15/12/2008

8

Updated with annual Service kit part #

SK

06/02/2009

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Nitrogen N*18LA Nitrogen Generator – Rev 8
UM – N*00DR
NITROGEN N*00DR GAS Generator
User Manual
Warranties &
Liabilities

Warranties and Liabilities
1. The Company warrants that it has title to the Goods.
2. Subject to the provisions of this clause the Company warrants that the Goods shall comply in all material
respects with any specification referred to in the Order Confirmation (as the same may be amended) and shall,
subject thereto, be free from defects in material and workmanship for the lesser of a period of twelve months
from the date of delivery or thirteen months from the date of dispatch from the factory.
3. Save as provided in this clause and except where the Goods are sold to a person dealing as a consumer (within
the meaning of the Unfair Contract Terms Act 1977) all warranties, conditions or other terms implied by statute
or common law are hereby expressly excluded save to the extent they may not be lawfully excluded. When the
Goods are sold to a consumer within the meaning of the Unfair Contract Terms Act 1977 their statutory rights
are not affected by the provisions of this clause.
4. In the event of the Customer making a claim in respect of any defect in terms of clause 2 hereof the Customer
must:4.1. reasonably satisfy the Company that the Goods have been properly installed, commissioned, stored, serviced
and used and without prejudice to the generality of the foregoing that any defect is not the direct or indirect
result of lack of repair and/or servicing, incorrect repair and/or servicing, use of wrong materials and/or incorrect
spare parts; and
4.2.allow the company to inspect the Goods and/or any installation and any relevant packaging as and when
reasonably required by the Company.
5. Subject to the Company being notified of any defect as is referred to in sub-clause 2 hereof within a reasonable
time of it becoming apparent and subject always to the terms of sub-clause 4 hereof, the Company shall, in its
option, replace or repair the defective Goods or refund a proportionate part of the Price. The Company shall
have no further liability to the Customer (save as mentioned in sub-clause 6 hereof).
6. The Company shall be liable to indemnify the Customer in respect of any claim for death or personal injury to
any person in so far as such is attributable to the negligence or breach of duty of the Company or any failure by
the Company to comply with the provisions of sub-clause 2 hereof.
7. Save as provided in sub-clause 2 hereof the Company shall not be liable in respect of any claim by the
Customer for costs, damages, loss or expenses (whether direct, indirect, consequential or otherwise) or
indemnity in any respect howsoever arising including, but not by way of limitation, liability arising in negligence
(other than pursuant to clause 6 above) that may be suffered by the Customer or any third party.

SAFETY NOTICE TO USERS
These instructions must be read thoroughly and understood before installation
and operation of your Peak N*00DR. Use of the Compressor in a manner not
specified by Peak Scientific MAY impair the SAFETY provided by the
equipment.
When handling, operating or carrying out any maintenance, personnel must
employ safe engineering practices and observe all relevant local health and
safety requirements and regulations. The attention of UK users is drawn to
the Health and Safety at Work Act 1974, and the Institute of Electrical
Engineers regulations.

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NITROGEN N*00DR GAS Generator
User Manual
Declaration of
Conformity

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NITROGEN N*00DR GAS Generator
User Manual
Technical
Specification

Technical Specification
Generator Environment
Minimum operating ambient temperature

5°C (41°F)

Maximum operating ambient temperature

25°C (77°F)

Maximum relative humidity
Maximum Altitude

70%
2000 Meters

OUTLET FLOWS / PRESSURES
Curtain Maximum Flow

12 l/min @ 5.52 bar
(0.42 CFM @ 80 PSI)

Source Maximum Flow

26 l/min @ 7.6 bar
(0.92 CFM @ 110 PSI)

Exhaust Maximum Flow

8.0 l/min @ 4.2 bar
(0.29 CFM @ 60 PSI)

Particles

< 0.01 µm

Outlets 1/4" BSP

3

Pressure Gauges

3

Drains Ports 1/4" BSP

2

Pthalates

NONE

Suspended Liquids

NONE

Electrical Requirements
@230V AC +-10% (50/60 Hz)

8.4 Amps

Compressor fuse on Control PCB

8.0 amps

PLC / fan fuse on Control PCB
Electrical connection
Noise Level

2.0 amps
Single Phase Power Cord
57 dBA @ 1m

General
Dimensions in cm (inches) W x D x H

94.5 x 59 x 70.7
(37 x 23 x 28)

Weight
Shipping weight

145 kg (319 lb)
190 kg (419 lb)

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NITROGEN N*00DR GAS Generator
User Manual
Introduction
Introduction
Welcome to the User Manual for the Peak Scientific N*00DR Generator. Enclosed in
this manual you will find the information required to ensure that your Generator is
operated and serviced according to our recommended guidelines which will prepare
you for long and trouble free gas generation.
Please review each of the following sections carefully and ensure that the
maintenance log at the rear of this manual is updated for future reference.
Thank you for selecting Peak Scientific to meet your Gas Generation needs, and
should you require any further assistance or support please do not hesitate to contact
Peak Scientific or the OEM Partner / distributor from which you purchased your
generator from.

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Nitrogen N*18LA Nitrogen Generator – Rev 8
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NITROGEN N*00DR GAS Generator
User Manual
Installation
Unpacking and Installation
Although Peak Scientific takes every precaution with safe transit and packaging, it is
advisable to fully inspect the unit for any sign of transit damage.
Check ‘SHOCK WATCH’ label for signs of rough handling prior to unpacking -

ANY DAMAGE SHOULD BE REPORTED IMMEDIATELY TO THE CARRIER AND
PEAK SCIENTIFIC OR THE OEM PARTNER / DISTRIBUTOR FROM WHERE THE
UNIT WAS PURCHASED.
Follow the un-packing instructions posted on the side of the crate. It will require two
people to lift the crate clear and to manoeuvre the generator onto the floor.

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Nitrogen N*18LA Nitrogen Generator – Rev 8
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NITROGEN N*00DR GAS Generator
User Manual
Unpacking and Installation

Installation

Removal of Transit Bracket
Remove Rear Panel as follows:At the rear of the unit, turn the key in the lock
anti-clockwise to unlock the rear panel. Hold
the rear panel by the two handles and swivel
the bottom of it out and lower it until the top
comes free from the chassis. Disconnect the
plug at the LHS so that the rear panel can be
completely removed.
Disassemble Transit Bracket as follows –
• Remove Screw 1 holding two pieces of transit bracket together.
• Remove Screws 2,3,4,5,holding the Transit Bracket to the Compressors
• Remove Screws 6,7 holding the Bracket to the internal side panels.
• Remove transit bracket from unit.

6

2

3

1

4

5(Hidden)

7(Hidden)

Re-fit the rear panel in reverse order of removal.
Important Note:
The Transit Bracket must be removed prior to switching the unit on. Failure to
do so will result in damage to the equipment.
The Generator can now be moved to its final location on the castors provided.
Note: - Included with the generator is a pack containing hex key, manuals, fittings. Be
careful not to discard these with the packing.
Please save the product packaging and Transit Bracket for storage or future
shipment of the Generator.

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Nitrogen N*18LA Nitrogen Generator – Rev 8
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NITROGEN N*00DR GAS Generator
User Manual
Installation
Useful Information
The diameter of the tubing which will be connected to the gas outlets is important and
is determined by the length of tubing required.
Failure to follow these
recommendations could lead to accelerated compressor wear.
< 10 meters.
> 10 - 40 meters.
> 40 metres.

Use 6/4 (6mm O/D, 4mm I/D) P.T.F.E. tubing.
Use 10/8 (10mm O/D, 8mm I/D).
Please contact Peak with the relevant distance and we will
calculate the flow resistance and the tubing size required.

A combination of 6/4 and 10/8 tubing may be used to ensure that there is no large
diameter tubing within the lab (i.e. for the first 10 meters use 6/4 tubing and the final
20 meters use 10/8).
Keep the connections and bends to a minimum.
The imperial equivalents are:-

6/4 = 1/4” O/D, 3/16” I/D.
10/8= 3/8” O/D, 5/16” I/D.

Electrical Connection
Important Electrical Notice
This unit is classified as SAFETY CLASS 1 equipment. THIS UNIT MUST BE
EARTHED. Before connecting the unit to the mains supply, please check the
information on the serial plate. The mains supply must be of the stated AC voltage
and frequency.
The Electrical requirement is:EARTH/GROUND (E):LIVE (L):Neutral (N):-

230V AC (50/60 Hz), 8.4 Amps

Green & Yellow
Brown
Blue

or
or
or

Green
Black
White

Connect the generator to a single-phase supply using the power cord provided.

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NITROGEN N*00DR GAS Generator
User Manual
Installation
Generator Environment
The Generator is designed for indoor use only. It should be installed adjacent to the
Mass Spectrometer it is supplying. If this is not convenient then the unit can be sited
elsewhere, however, consideration should be made of the lengths of pipe runs as
pressure drops can result from extended runs of pipe. Please see the “Useful
Information” section for further details.
Performance of the generator (like all sophisticated equipment) is affected by ambient
conditions. Note: should also be taken to the proximity of Air Conditioning outlets.
These can sometimes give rise to “pockets” of air with high relative humidity.
Operation of the unit within such a pocket could adversely affect its performance.
Consideration should also be given to the air flow around the unit. It is recommended
that an air gap of 75mm (3”) should be maintained down both sides, at the rear and
across the top of the unit. Please refer to the drawing below for the general
dimensions of the unit.
Maximum Ambient Conditions:

25°C (dry bulb) 70%RH (Max)

General Dimensions

Unit must always be placed on a level surface. Failure to do so will effect the
performance of the Generator.

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NITROGEN N*00DR GAS Generator
User Manual
Installation
Rear Connections

Rear Panel Lock

Serial Plate

Power Cord
230V ONLY
04-1038 (EU)
04-1029 (US)
04-1030 (UK)

Gas Outlets
Exhaust 1/4” FBSPP
Source 1/4” FBSPP
Curtain 1/4” FBSPP
9 Way D-Type
connector for
PC Comms

Blanking
Grommet

Water Outlets
1/4” FBSPP

Unit Controls

Front Panel Lock
On / Off Switch
Pressure Gauges
Curtain
Source
Exhaust

Alarm Light
Keypad

Service Light

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NITROGEN N*00DR GAS Generator
User Manual
Operation
Principle of Operation
The N*00DR generator is designed specifically to minimize operator involvement. Given that the
system is installed as described in earlier sections and is serviced in accordance with the following
maintenance recommendations then it should simply be a matter of turning the generator on. The
Generator will automatically produce the factory default flows and pressures.

Start Up Sequence
When the unit is switched on the fans should power up and the display on the front panel should read –
Peak Scientific
Compressor Test

The system will now run through an automatic compressor check procedure. At start compressor will
build pressure into the storage tank and then Each of the four compressors are tested in turn to ensure
that it is working. You will witness pressure rise and fall on the front panel gauges during the
compressor test. The compressor check takes approximately four minute and then the system will turn
on fully and “PLEASE WAIT” will be displayed while pressure builds. The pressure can be monitored
on the front panel gauges.

Gas Generation
When the system is running, the maximum number of compressors operating at any time is two. To
ensure the longevity of the system, the compressors cycle in pairs, with a pair running for a three
minutes cycle while the other pair are turned off to cool, then the running pair are switched off to cool
and the idle pair are switched on. The display will read –

Peak Scientific
Mode: Dual

Note: The outlet should be vented to atmosphere for at least 5 minutes to
purge the system of impurities.
If only a small volume of gas is being drawn from the system, it will automatically change into single
compressor mode. The display will read –

Peak Scientific
Mode: Single

Whilst running in this mode, if too much gas is then being drawn from the system, it will automatically
change into dual compressor mode to meet the increased demand.
The user can manually select Single or Dual Compressor mode by pressing the relevant button on the
control panel. If Single mode is selected while the system requires two compressors it will
automatically return to dual mode.

SINGLE

DUAL

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NITROGEN N*00DR GAS Generator
User Manual
Operation
Control Panel / Fault Diagnosis
If there is a problem with the system, the user will be informed by one of the two available indicators SERVICE : Audible buzzer and light on the front panel
ALARM : Audible buzzer and light on the front panel.
To stop the audible buzzer press
long as the unit has power.

ALARM
RESET

on the Control Panel. Note the light will stay illuminated as

Interrogating the Control Panel to find fault:Diagnostic: To display the current status of each compressor, the system and the inlet filter.
The compressors are numbered 1 to 4 from the right-hand side looking from the rear and are identified
by holes in the panel they are sitting on.
Mode

MENU

Compressor 1: OK
Compressor 2: OK

ENTER

Diagnostic

Compressor 3: OK
Compressor 4: OK

System: OK
Inlet filter: OK

To exit.
MENU

ENTER

Operating hours: To display the current operating hours of each compressor in hours and minutes.
Diagnostic

MENU

ENTER

Operating Hours

Comp 1: 29Hr 24Min
Comp 2: 27Hr 30Min

Comp 3: 29Hr 24Min
Comp 4: 27Hr 30Min

To exit.
MENU

ENTER

System hours: To display the time since the last service and the total system operating time in days.
Operating Hours

MENU

ENTER

System Hours

Time since last
service: 21 days

Total system run
time: 30 days

To exit.
MENU

ENTER

To display the software revision.
System Hours

MENU

N#00/A#20DR V3.20

To exit.
MENU

ENTER

Mode: To display the current operating mode.
MENU

Mode
Diagnostic

ENTER

Peak Scientific
Mode: Dual

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NITROGEN N*00DR GAS Generator
User Manual
Operation
Additional Points
Pressure / Flow Adjustment
The system is configured in the factory to give standard Outlet Pressures and flows
(See ‘Technical Specification’ page 6).
These settings should NEVER require adjustment during normal operation.
During service / fault diagnosis the settings can be changed by adjusting the pressure
regulator and flow controller situated on the Electrical Panel. Both will be in the
locked position on receipt of the unit. To unlock and reset the following steps should
be completed –
Pressure Regulator
•Pull adjustment knob upwards away from the bracket to release the lock.
•Rotate to increase/decrease pressure.
•Push adjustment knob downwards towards the bracket to lock.
Flow Controller
•Rotate knurled locking nut at base of adjustment knob to release lock.
•Rotate to increase/decrease flow.
•Rotate knurled locking nut at base of adjustment knob to lock.
Unusual Operation
If at any time the generator begins to emit excessive noise or vibration, then it should
be switched off and you should contact your authorised service provider or Peak
Scientific as soon as possible.
System Drain
Please ensure that the drain ports at the rear of the unit are led to a suitable
connection or container. It should be noted that the generator will expel considerable
amounts of water from this port. If a container is used it should be emptied at regular
intervals.
NOTE: The container must NOT have an airtight seal.
Service
Ensure that the generator is serviced in accordance with the maintenance
recommendations (refer to maintenance schedule for details).

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NITROGEN N*00DR GAS Generator
User Manual
Maintenance
Routine Maintenance
Servicing and/or repair of the Generator should only be undertaken by a
TECHNICALLY COMPETENT PERSON, with the generator in its safely isolated
condition.
SAFELY ISOLATED CONDITION
Definition: The unit is in a Safely Isolated Condition when it is disconnected from its
application, fully de-pressurised and isolated from the Electrical Supply. Directions for
isolating the generator are shown below.
Isolating the Generator:
a) Switch off the unit.
b) Disconnect the unit from the mains supply.
c) Ensure the internal pressure gauges (page 12) reads zero. (If gauge does not fall
to zero, loosen outlet fitting slightly to allow trapped gas to escape).
d) Disconnect from the application.
Maintenance Schedule
COMPONENT

PART NO.

ELIMINISER FILTER x 1

02-4366

COALESCER FILTER x 1

02-4364

FLOAT ASSY VALVE x 2

02-5458

RAC FILTER x 2

02-4425

1 YEAR OR
ON ALARM SYSTEM

INLET FILTER (x1)

02-1054

ANNUAL SERVICE KIT

ALL PARTS LISTED ABOVE

08-8138

MAC 3/2 240V SOLENOID VALVE x 1

02-5440

BEKO M+ COALECER ELEMENT

02-5437

BEKO M+ FLOAT DRAIN

02-5438

ASCO (N.C) SOLENOID VALVE X 1
COMPRESSOR ASSEMBLY (x4)

02-4692
08-8136

COMPRESSOR RE-FIT (X4)

06-5529

SERVICE INTERVAL

1 YEAR

2 YEARS

*ALTERNATIVE TO
COMPRESSOR ASSY.

on Request

Note:
Compressors can be re-fitted as an alternative to replacement up to a maximum of
3 times, this is a more cost effective solution, however a degree of technical
expertise is required and can be time consuming.
Service kits are available for all routine maintenance. Please contact Peak
Scientific for further details.

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NITROGEN N*00DR GAS Generator
User Manual
Maintenance
Maintenance Log

Maintenance Log for Serial Number _____________
Work Done

Remarks

Name

Date

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NITROGEN N*00DR GAS Generator
User Manual
Notes
Additional Notes

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