Genius XE QSD - Installation Guide  

Extracted text

Genius XE QSD
Installation Guide

Genius XE QSD Installation Guide Rev 3 RSID 3495 EN 07/02/23

Change History
Rev
1
2
3

Comment
Initial Release
Content Update
Fittings Kit Update

Name
L. Couttie
L. Couttie
L. Couttie

Date
25/02/2020
03/03/2020
07/02/2023

How to use this Installation Guide
This document is intended to be used only as a Quick Start Guide, to facilitate safe and
correct installation and initial configuration of your Peak Scientific gas generator.
For more extensive user operation directions, we recommend you download the User
Manual from the website.

Please visit www.peakscientific.com/downloads to
download the full User Manual for your gas generator.
Thank you for selecting Peak Scientific to meet your laboratory gas generation needs,
and should you require any further assistance or support please do not hesitate to
contact Peak Scientific or Peak Partner from which you purchased your generator.

Page 2

Safety Notices
Peak Scientific Instruments cannot anticipate every possible circumstance which may
represent a potential hazard. The warnings detailed within this document detail the
most known potential hazards, but by definition cannot be all inclusive. If the user
employs an operating procedure, item of equipment or a method of working which
is not specifically recommended by Peak Scientific, the user must ensure that the
equipment will not be damaged or become hazardous to persons or property.

Symbols
This document uses the following symbols to highlight specific areas important to the
safe and proper use of the Generator

WARNING

A WARNING notice denotes a hazard. It calls attention to an operating procedure,
process or similar, which if not correctly performed or adhered to, could cause
personal injury or in the worst case death. Do not proceed beyond a WARNING
notice until the indicated conditions are fully understood or met.

CAUTION

A CAUTION notice denotes a hazard. It calls attention to an operating procedure,
process or similar, which if not correctly performed or adhered to, could cause
damage to the Generator or the Application. Do not proceed beyond a CAUTION
notice until the indicated conditions are fully understood or met.
Caution, risk of electric shock. Ensure power to the Generator has been removed
before proceeding.

Safety Notice to Users

WARNING

WARNING

WARNING

Page 3

These instructions must be read thoroughly and understood before
installation and operation of your Peak Generator. Use of the generator
in a manner not specified by Peak Scientific MAY impair the SAFETY
provided by the equipment.
When handling, operating or carrying out any maintenance, personnel
must employ safe engineering practices and observe all relevant local
health and safety requirements and regulations. The attention of UK
users is drawn to the Health and Safety at Work Act 1974, and the
Institute of Electrical Engineers regulations.
If the equipment is used in a manner not specified by the manufacturer,
the protection provided by the equipment may be impaired.

Fittings Kit

x2
¼” Compression Fitting
02-4421

x2

x1

US Mains Cable C19 6-15 04-1024

Flow Control SIlencer 02-1096

x1
¼” - 6mm Push Fit Fitting
02-4600

2x3m

x1

UK Mains Cable C19 04-1025

¼” Teflon Tubing 00-1266

x1
4mm Hex Key 3300407

x1

EU Mains Cable C19 04-1026

Page 4

x3m
6mm OD x 4mm ID PE 00-1282

1.

0°
0°
Unpack the generator from the shipping crate and position on a flat surface, in
desired area.

2.

3300407

First remove the compressor transit brackets.
These can be accessed by removing the generator’s right-hand side and top panels.
Starting with the top panel, use the 4mm Hex Key 3300407 to loosen the two
cap screws fixing the top plate to the rear of the generator, then tilt up and slide
backwards to release the top plate from the generator.
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3.

3300407

Once the top plate has been removed, use the 4mm Hex Key 3300407 to loosen the
two cap screws fixing the right-hand side panel to the rear of the generator, then tilt
outwards and slide backwards to release the side plate from the generator.

4.

3300407

With the right-hand side plate removed, use the 4mm Hex Key 3300407 to remove
the hex bolts holding the compressor door in place, taking care to retain the spring
washers.
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5.

10mm Spanner

The transit brackets are located below the compressors and have stickers on them
stating ‘Remove before use’. To remove the transit brackets, use a 10mm spanner
to remove the two screws on each bracket as indicated, then slide the brackets out
from underneath the compressors. There are three brackets in total. Please retain
the brackets and screws for future transportation.

6.

3300407

Replace the compressor doors, again using the 4mm Hex Key 3300407.

Page 7

7.

3300407

Reattach the right hand side and top panel to the generator
Ensure all screws are firmly tightened
WARNING

8.

02-1096

02-4600
Select the 6mm Push Fit Fitting 02-4600 and attach to the Drain port at the rear
of the generator. Attach the Flow Control Silencer 02-1096 to the Nitrogen and Air
ports.
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9.

00-1266

Connect the 6mm Polyethylene Tubing 00-1266 to the 6mm Push Fit Fitting 02-4600.
Fit the other end of the tubing to a suitable drain connection or container. The
container MUST NOT have an airtight seal as water and air will be expelled
periodically under a slight pressure.

10.

04-1024/04-1025/04-1026/04-1035
Select the appropriate power cable from the fittings kit and plug the IEC 60320/C19
cable into the power input at the rear of the generator.

Page 9

11.
UK

EU

CAUTION

US
230V
Plug the mains cable into the corresponding 230VAC 50/60Hz single phase power
supply.
CAUTION ensure the correct cable has been selected for your electrical supply.
Consult the Electrical Requirements section if you are unsure of the requirements of
your generator.

12.

Switch the generator ON using the switch on the rear panel

Page 10

13.

30
minutes

Leave the generator switched on for a period of 30 minutes to purge the system.

14.

After 30 minutes of running, the generator can be turned OFF.
Allow the stored gas in the internal tanks to dissipate.
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15.

Once the pressure has dissipated the silencer fittings can be removed from the
Nitrogen and Air ports.

16.

02-4421

Select the ¼” Compression Fitting 02-4421 and connect these to the
Nitrogen and Air ports.
Page 12

17.

00-1266

Attach the appropriate sized Teflon tubing to the fitting attached to the Nitrogen
and Air ports and connect the other end to the gas inlet of your instrument.

18.

Switch the generator ON using the switch on the rear panel

Page 13

19.

/
CONGRATULATIONS
Your Peak Scientific gas generator is now fully installed, operational and ready to
supply gas on demand to your instrument.

Page 14

General Notes
Electrical requirements are 220 - 240v ±10%. Running at voltages outwith this is
not recommended. Extended periods at extremes can have a detrimental effect on the
operation and life of the Generator.
1.

The Teflon tube supplied in the fittings kit is to allow the generator to be installed
adjacent to the instrument it is supplying. If the generator is to be installed further
away from the instrument then attention needs to be paid to pressure drops that could
occur. The maximum distance away from the instrument the generator can be placed
still using 6mm (4mm internal diameter) or ¼” (3/16” internal diameter) tubing is 10m.
For further information relating to tubing lengths please refer to the user manual.

2.

Please familiarise yourself with the full User Manual available at www.peakscientific.
com/downloads. This includes all other technical specifications, operating
instructions, service requirements, contact details and trouble shooting.

Page 15

Go Online or Complete and Return
We know that registering any of your recently purchased products is not the
first thing on your mind- but it is very important to both of us. Not all warranties
are alike and Peak Scientific stand out against other gas suppliers as we offer a
comprehensive, quick response, on-site warranty. This means that in the very
unlikely case that your gas generator develops a fault we have rapid support
teams on-hand around the world who are able to come to your lab and get you
back up and running in no time.
Register for your comprehensive 12 month on-site warranty with ease online at
www.peakscientific.com/register.
Alternatively, you can send the completed form to Peak Scientific by post or
email at warranty@peakscientific.com.

Go Online or Complete and Return
You can register for your FREE 12 month Warranty with ease online at
www.peakscientific/protected.
Alternatively, you can send the completed form to Peak Scientific by post or
email at warranty@peakscientific.com.

Product Warranty Registration
Contact name
Email address
Company
Address
City/town
Postcode
Country
Telephone
Generator serial #
Model type
Installation date
Do you still use an
alternative gas solution i.e.
cylinders or bulk liquid?

Yes

What gas requirements do
you have in your lab?

Hydrogen

No

Nitrogen

Zero Air

Extend your cover with
Peak Scientific offer comprehensive gas generator after sales support packages.
Peak [Protected] aftercare support can guarantee an on-site response within
72 hours*, genuine parts from our ISO9001 approved factory and a 95% first-time
fix rate. See our enclosed Peak [Protected] leaflet for further information.
Important!
You have 1 month to register your Peak Scientific product from the date of installation. Once registered
the warranty will be honoured for a period of 12 months. If you wish to defer the installation of your
generator, you must notify Peak Scientific immediately by emailing warranty@peakscientific.com.
For generators that remain unregistered after 1 month from the shipment date, the warranty will be
considered active from the date of factory dispatch.
* Complete Plan only






Important!
You have 1 month to register your Peak Scientific product from the date of
installation. Once registered the warranty will be honoured for a period of 12
months. If you wish to defer the installation of your generator, you must notify
Peak Scientific immediately by emailing warranty@peakscientific.com. For
generators that remain unregistered after 1 month from the shipment date, the
warranty will be considered active from the date of factory dispatch.
Page 16

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Please visit www.peakscientific.com/downloads to
download the full User Manual for your gas generator.

Peak Scientific has highly trained, fully certified Field Service Engineers located in over 20 countries
across every continent around the world. This allows us to provide an industry-leading rapid response
service to our customers. With [Peak Protected], your laboratory’s productivity becomes our top
priority.
To discuss Peak Protected generator cover and payment options speak to your local Peak
Representative or for further information contact: protected@peakscientific.com.

Peak Scientific
Fountain Crescent
Inchinnan Business Park
Inchinnan
PA4 9RE
Scotland, UK
Tel: +44 141 812 8100
Fax: +44 141 812 8200
For further information on any of our
generator products please contact
marketing@peakscientific.com
Genius XE QSD Installation Guide Rev 3 RSID 3495 EN 07/02/23