Corona 1010 - User Manual  

Extracted text

Corona 1010
User Manual

Corona 1010 User Manual Rev 9 RSID 153 PN UM-0016 EN 13/08/24

Contents
Change History

3

How to use this Manual

3

Introduction

4

Warranties and Liabilities

5

Safety Notices

6

Symbols

6

Safety Notice to Users

6

EU Declaration of Conformity

7

UK Declaration of Conformity

8

WEEE Compliance Statement
CSA Compliance Statement

9
10

European Union (EU) and United Kingdom (UK) Class A Compliance statement

11

FCC Class A Compliance Statement

11

Industry Canada Class A emission compliance statement

11

Korea Communications Commission (KCC) statement

11

Technical Specification

12

Corona 1010

12

Unpacking

13

Fittings Kit Contents

14

Unpacking Instructions

14

Installation

15

Generator Environment

15

Generator Overview

16

Corona 1010 General Dimensions

16

Corona 1010 Rear Connections

17

Electrical Connection

18

Air Purity

19

Class 1 Particulate

19

Class 4 Water

19

Class 1 Oil

19

Start-Up Sequence

20

On Demand Gas

20

Unusual Operation

20

Connecting to the application

21

Tubing Lengths

21

Service Requirements

22

Service Schedule

22

Peak Protected

23

Cleaning

24

Troubleshooting

25

Register your warranty

26

Supported Maintenance Guide

27

Service Parts List

28

Page 2

Change History
Rev

Comment

Name

Date

2

Updated Service Kit Info

L. Couttie

19/02/2018

3

Power Value Update

L. Couttie

26/08/2019

4
5

Name Update
Declarations Update

L. Couttie
L. Couttie

02/09/2019
22/11/2021

6

Declarations Update

L. Couttie

22/11/2021

7

Declarations Update

C. Denholm

29/01/2024

8

SMG Guide added

C. Denholm

10/04/2024

9

Warranty Update

L. Couttie

13/08/2024

How to use this Manual
This manual is intended for end users and has been written as a reference document
where you can skip to the relevant information.
Users can refer to the contents page to find the relevant information.
Please review each of the following sections carefully.
Thank you for selecting Peak Scientific to meet your gas generation needs, and should
you require any further assistance or support please do not hesitate to contact Peak
Scientific or the Peak Partner from which you purchased your generator.

Page 3

Introduction
The Corona 1010 has been developed by Peak Scientific in conjunction with Thermo
Fisher Scientific to supply pure Nitrogen to their Charged Aerosol Detectors (CAD).
The Corona 1010 generates gas at the right flow, pressures and purities required by the
Charge Aerosol Detector and has been fully tested and approved by Thermo.
Peak Scientific offers a compact, stackable solution with their Corona products, but
also with a Corona Veo CAD itself.
Other features include:
•

Generates Nitrogen on demand from compressed air.

•

Effective and reliable membrane technology.

•

Minimum maintenance with only a filter change per annum.

•

Small and Stackable.

To ensure these generator models meet our high expectations with regards to reliability
and performance, we have tested them extensively at our manufacturing plant and with
end users around the world to ensure reliability and longevity of the system.

Page 4

Warranties and Liabilities
Visit: www.peakscientific.com/warranty-statement/

Page 5

Safety Notices
Peak Scientific Instruments cannot anticipate every possible circumstance which may
represent a potential hazard. The warnings detailed within this manual refer to the most
likely potential hazards, but by definition cannot be all inclusive. If the user employs
an operating procedure, item of equipment or a method of working which is not
specifically recommended by Peak Scientific, the user must ensure that the equipment
will not be damaged or become hazardous to persons or property.

Symbols
This manual uses the following symbols to highlight specific areas important to the safe
and proper use of the generator.

WARNING

A WARNING notice denotes a hazard. It calls attention to an operating procedure,
process or similar, which if not correctly performed or adhered to, could cause
personal injury or in the worst case death. Do not proceed beyond a WARNING
notice until the indicated conditions are fully understood or met.

CAUTION

A CAUTION notice denotes a hazard. It calls attention to an operating procedure,
process or similar, which if not correctly performed or adhered to, could cause
damage to the generator or the application. Do not proceed beyond a CAUTION
notice until the indicated conditions are fully understood or met.
Caution, risk of electric shock. Ensure power to the generator has been removed
before proceeding.

Safety Notice to Users

WARNING

WARNING

These instructions must be read thoroughly and understood before
installation and operation of your Peak Generator. Use of the generator
in a manner not specified by Peak Scientific MAY impair the SAFETY
provided by the equipment.
When handling, operating or carrying out any maintenance, personnel
must employ safe engineering practices and observe all relevant local
health and safety requirements and regulations. The attention of UK
users is drawn to the Health and Safety at Work Act 1974, and the
Institute of Electrical Engineers regulations.
If the equipment is used in a manner not specified by the manufacturer,
the protection provided by the equipment maybe impaired.

WARNING

Page 6

EU Declaration of Conformity
We

Peak Scientific Instruments Ltd.

Of

Fountain Crescent, Inchinnan, Renfrewshire, Scotland, PA4 9RE, UK.

Hereby declare that, this declaration of conformity is issued under the sole
responsibility of the manufacturer.
Equipment Type:

Corona 1010

Model Designator:

Nitrogen Generator

To which this declaration relates, is in conformity with the following applicable EU
Directives, harmonized standards, and other normative requirements.
•

Low Voltage Directive 2014/35/EU
EN 61010-1: 2010+ A1:2019 Safety Requirements for Electrical Equipment for
Measurement,
Control and Laboratory Use.

•

Electromagnetic Compatibility Directive 2014/30/EU
EN 61326-1: 2021 Electrical Equipment for Measurement, Control and Laboratory Use
– EMC Requirements. (Class A)

•

Restriction on the use of certain hazardous substances in electronic equipment
(RoHS) Directive 2011/65/EU as amended by EU 2015/863.

Signed for and on behalf of Peak Scientific by
Signed:
Name:

Fraser Dunn

Position:

Design Engineering Manager




Peak Scientific Instruments ltd,



Inchinnan, Renfrew, Scotland, PA4 9RE, UK.

Date:

5th January 2024

Page 7

UK Declaration of Conformity
We

Peak Scientific Instruments Ltd.

Of

Fountain Crescent, Inchinnan, Renfrewshire, Scotland, PA4 9RE, UK.

Hereby declare that, this declaration of conformity is issued under the sole
responsibility of the manufacturer.
Equipment Type:

Corona 1010

Model Designator:

Nitrogen Generator

To which this declaration relates, is in conformity with the following applicable UK
Statutory Instruments, Standards and other normative requirements.
•

The Electrical Equipment (Safety) Regulations 2016 (SI 2016 / 1101) as amended.
BS61010-1:2010+ A1:2019 Safety Requirements for Electrical Equipment for
Measurement Control and Laboratory Use.

•

The Electromagnetic Compatibility Regulations 2016 (SI 2016 / 1091) as amended.
BS61326-1:2021 Electrical Equipment for Measurement , Control and Laboratory Use
– EMC Requirements. (Class A)

•

The Restriction of the Use of Certain Hazardous Substances in Electrical and
Electronic Equipment Regulations 2012 (SI 2012 / 3032) as amended.

Signed for and on behalf of Peak Scientific by
Signed:
Name:

Fraser Dunn

Position:

Design Engineering Manager



Peak Scientific Instruments ltd,



Inchinnan, Renfrew, Scotland, PA4 9RE, UK.

Date:

5th January 2024

Page 8

WEEE Compliance Statement
The Waste Electrical and Electronic Equipment (WEEE) Regulations SI 2013 No 3113
and or the Waste Electrical and Electronic Equipment (WEEE) Directive 2012/19/EU
apply to all electrical and electronic equipment placed on the market in the UK and EU
covered by the scope of regulations which can be found in the Government Guidance
Notes (PDF) produced by the Department for Business Innovation and skills for the UK
and here for Europe.
All PEAK products that are subject to the WEEE directive are compliant with the
WEEE marking requirement. Such products are marked with the “crossed-out wheelie
bin” symbol (shown below) in accordance with European standard EN50419. All
old electrical equipment can be recycled. Please do not dispose of any electrical
equipment (including those marked with this symbol) in general rubbish bins. Please
contact your dealer or distributor for clarity.

Page 9

CSA Compliance Statement
CSA Group (Canadian Standards Authority) is a Nationally Recognised Testing
Laboratory (NRTL), headquartered in Toronto Canada.
They are authorised to evaluate product to both their own and Underwriters Laboratory
(UL) standards and certify the product to be in compliance to the relevant standards.
Peak products are certified to the current in force revision of the following standards
in order to cover both Canadian and United States requirements for “Safety
Requirements for Electrical Equipment for Measurement, Control and Laboratory use,
Part 1: general Requirements”.
Canada:

CAN/CSA C22.2 No 61010-1-12

United States:

UL 61010-1

As a result the products covered by this statement are certified and listed by CSA
accordingly and are entitled to carry the CSA mark with both Canadian and United
States subscripts , as shown below on the product rating label.

Page 10

EMC Class A Compliance Statements
European Union (EU) and United Kingdom (UK) Class A Compliance
statement
This is a Class A product. In a domestic environment this product may cause radio
interference in which case the user may be required to take adequate measures.

FCC Class A Compliance Statement
This equipment has been tested and found to comply with the limits for a Class A
digital device, pursuant to part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference when the equipment is
operated in a commercial environment. This equipment generates, uses, and can radiate
radio frequency energy and, if not installed and used in accordance with the instruction
manual, may cause harmful interference to radio communications. Operation of this
equipment in a residential area is likely to cause harmful interference in which case the
user will be required to correct the interference at his own expense.

Industry Canada Class A emission compliance statement
This ISM device complies with Canadian ICES-001 (A).
Cet appareil ISM est conforme à la norme NMB-001 (A) du Canada.

Korea Communications Commission (KCC) statement

이 기기는 업무용(A급)으로 전자파적합기기로
서 판매자 또는 사용자는 이 점을 주의하시기
바라며, 가정외의 지역에서 사용하는 것을 목
적으로 합니다.
(This is electromagnetic wave compatibility equipment for business (Type A). Sellers
and users need to pay attention to it. This is for any areas other than home.)
Page 11

Technical Specification
Corona 1010
Environment
Minimum Operating Ambient Temperature
Maximum Operating Ambient Temperature
Maximum Altitude
Maximum Relative Humidity
Minimum Storage Temperature*
Maximum Storage Temperature*

5°C (41°F)
35°C (95°F)
2000 m
80% Non-Condensing
-20°C (-4°F)
60°C (140°F)

Inlet Conditions
Inlet Air Pressure Min-Max
Minimum / Maximum Air Inlet Flow
Minimum Air Inlet Quality
Particles

7.6-8.9 bar (110-130 psi)
30 l/min
ISO 8573-1:2010 Class[1.4.1]
<0.01µm

Generator Outlets
Minimum / Maximum Gas Output Pressure
Minimum / Maximum Outlet Flow Rate
Start-up time
Purity
Particles
Phthalates
Suspended Liquids
Gas Outlets
Pressure Gauges
Start-Up Time For Purity

5.5 bar (80 psi)
5 l/min
5 minutes
<2% O2
<0.01µm
NONE
NONE
1
1
5 mins

Electrical Requirements
Voltage
Frequency
Current
Input Connection
Power Cord
Pollution Degree
Insulation Category

100-230v
50/60 Hz
0.10A
C14 Plug
C13 Socket to Local Connection
2
II

General
Dimensions cm (inches) WxDxH
Generator Weight Kg (lbs)
Shipping Weight Kg (lbs)
Page 12

41.6 (16.3) x 54.0 (21.2) x 15.6 (6.14)
12 (26.4)
34 (74.9)

Unpacking
Although Peak Scientific takes every precaution with safe transit and packaging, it is
advisable to fully inspect the unit for any sign of transit damage.
Check ‘SHOCKWATCH’ and ‘TIP-N-TELL’ labels for signs of rough handling prior to
unpacking.

Any damage should be reported immediately to the carrier and Peak Scientific or the
Peak Partner from where the unit was purchased.
Follow the unpacking instructions posted on the side of the crate. It will require two
people to remove the unit from the shipping crate and to manoeuvre the generator
onto the bench.
Please save the product packaging for storage or future shipment of the generator.
Note: Included with the generator is a “Fittings Kit” containing mains power leads for
UK, EU & US and also all the required fittings and warranty registration card. Be careful
not to discard these with the packaging.

Page 13

Fittings Kit Contents
Supplied in the Fittings Kit are all the fittings required to connect the generator to the
application. The contents of the Fittings Kit are as follows:
1. Teflon Tubing x 3m
2. ¼” Compression Fitting x 1
3. UK Mains Power Cable x 1
4. EU Mains Power Cable x 1
5. US Mains Power Cable 110v

x1

6. US Mains Power Cable 230v

x1

All of the generators output ports are located on the output panel at the rear of the
unit.

Unpacking Instructions
The unit weight constitutes a two person lift and as such, safe lifting practices should
be employed; do not attempt to lift on your own, as you will significantly increase the
chance of injury & damage to yourself and others around you.
1. Remove the plastic banding and remove the cardboard lid and sleeve.
2. Next, with someone on either side of the unit, position your hands underneath the
unit ready to lift.
3. Ensuring your knees are bent and your back is straight, lift the unit to the desired
location.

Page 14

Installation
Generator Environment
The generator is designed for indoor use only. It should be installed adjacent to
the application(s) it is supplying. If this is not convenient then the unit can be sited
elsewhere, however, consideration should be made of the lengths of pipe runs as
pressure drops can result from extended runs of pipe.
The performance of the generator (like all sophisticated equipment) is affected by
ambient conditions. Note should also be taken to the proximity of Air Conditioning
outlets. These can sometimes give rise to “pockets” of air with high relative humidity.
Operation of the unit within such a pocket could adversely affect its performance.
Consideration should also be given to the air flow around the unit. It is recommended
that an air gap of 75mm (3”) should be maintained down both sides and at the rear of
the unit. Please refer to the drawing below for the general dimensions of the unit.
Minimum Operating Ambient Temperature:

5 °C (41 °F)

Maximum Operating Ambient Temperature:

35 °C (95 °F)

Page 15

Generator Overview
Corona 1010 General Dimensions

416 mm / 16.3”

540 mm / 21.2”

156 mm / 6.14"
The generator must always be placed on a flat, level surface. Failure to
do so will affect the performance of the generator.
WARNING

Page 16

Corona 1010 Rear Connections

¼" Compression Fitting
¼" Compression Fitting

Mains Cable

Page 17

Electrical Connection
Connect the generator to an appropriate 100-230v single-phase supply, refer to the
generator serial plate for input specification and ensure your supply matches the
requirements.
If the appropriate power cord is not supplied; a new plug, rated to at least 12 amps, can
be fitted by a qualified electrician.

WARNING

This unit is classified as SAFETY CLASS 1. THIS UNIT MUST BE
EARTHED. Before connecting the unit to the mains supply, please
check that your electrical supply falls within the specified range, see
below.

EARTH/GROUND (E):-

Green & Yellow

or

Green

LIVE (L):-

Brown

or

Black

Neutral (N):-

Blue

or

White



Electrical requirements are 100-230v nominal +/- 10% depending on chosen model.
However, running continuously at voltages outside this is not recommended. Extended
periods at extremes can have a detrimental effect on the operation and life of the
generator.
If the equipment is used in a manner not specified by the manufacturer,
the protection provided by the equipment maybe impaired.
WARNING

Page 18

Air Purity
The Corona 1010 generator should be connected to an air supply that, as a minimum,
meets ISO8753-1:2010 Class 1.4.1

Class 1 Particulate
In each cubic metre of compressed air, the particulate count should not exceed 20,000
particles in the 0.1 - 0.5 micron size range, 400 particles in the 0.5 - 1 micron range and
10 particles in the 1 - 5 micron size range.

Class 4 Water
A pressure dew point (PDP) of +3°C or better is required and no liquid water is allowed.

Class 1 Oil
In each cubic metre of compressed air, not more than 0.01mg of oil is allowed. This is a
total level for liquid oil, oil aerosol and oil vapour.

Page 19

Start-Up Sequence
Switch the generator on using the power switch on the rear panel of the unit. The LEDs
on the front panel will illuminate YELLOW for the start-up period.

YELLOW

The generator will provide Nitrogen almost instantaneously, assuming it has a suitable
air supply. The fascia illuminates GREEN to indicate adequate internal pressure has
been achieved.
GREEN



On Demand Gas
The generator will produce nitrogen on demand. If the application is operating
and requires a gas flow, the system it is connected to will supply this to suit the
requirements of the application. If the application requirement for gas stops, the system
will also stop. If the demand from the application starts again, the system will detect
the demand for gas and will automatically start again to suit the demand.

Unusual Operation
If at any time the generator begins to emit excessive noise or vibration, then it should
be switched off and you should contact Peak Scientific or the Peak Partner from which
the generator has been purchased.

Page 20

Connecting to the application
Once the LEDs have turned green, the generator is ready to be connected to the
application(s).
The pressure in the internal storage tanks must be allowed to dissipate
before connecting the generator to the application(s)
CAUTION

Attach the ¼” compression fitting to the outlet of the generator. Using suitable ¼”
tubing, and connect the outlet of the generator to the inlet on the application.
Please refer to the Tubing Lengths section, to ensure correct tubing is being used.

CAUTION

Once the tubing is connected to the application, please ensure that it
is thoroughly checked for being leak-tight. Even the slightest leak in
the gas supply between the generator and the application can lead to
a reduction in efficiency.

Tubing Lengths

CAUTION

The diameter of the tubing which will be connected to the gas outlet is
important and is determined by the length of tubing required. Failure
to follow these recommendations could lead to pressure between
generator and application.

< 10 meters:

Use ¼”/3⁄16” (¼” O/D, 3⁄16” I/D) P.T.F.E. tubing.

> 10 - 40 meters: Use 3⁄8”/ 5⁄16” (3⁄8” O/D, 5⁄16” I/D). Tubing and fittings not supplied
in the fittings kit.
> 40 metres:


Please contact Peak Scientific with the relevant distance and
we will calculate the flow resistance and the tubing size required.

A combination of ¼”/3⁄16” and 3⁄8”/5⁄16” tubing may be used to ensure that there is no large
diameter tubing within the lab (i.e. for the first 20 meters from the generator use 3⁄8”/5⁄16”
and the final 10 meters to the application use ¼”/3⁄16” tubing). Keep the connections and
bends to a minimum.

Page 21

Service Requirements
Service Schedule
Purchase Interval Component
12 months

Page 22

Corona 1010 Annual Service Kit

Qty.

Visit

1

www.peakscientific.com/
ordering

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never far away and our commitment is to keep your generator running day in, day out,
protecting your laboratory workflow.

[Peak Protected] can provide…

Installation

A dedicated Peak engineer will visit
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generator

IQ/OQ

Certified assurance for applications
requiring documented qualification

Complete plan

Swift response by a Peak Service
Engineer within 72 hours & planned
preventative maintenance

Spares

Genuine Peak parts with express
delivery, ensuring optimal
performance and lifetime

Premium Protected

Guaranteed rapid on-site response
within 24 hours & planned
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Technical Support Hotline

Around the clock support by phone
or online with our global technical
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To find out more about protecting your investment visit: www.peakscientific.com/protected

Page 23

Cleaning
Clean the outside of the generator only using warm soapy water and a clean damp
cloth. Ensure all excess fluid is thoroughly removed from the cloth prior to use.
Cleaning should only be undertaken with the power switched off and
the power cord removed from the rear of the generator.

CAUTION

Under no circumstances should any solvents or abrasive cleaning
solutions be used as these can contain fumes that could be harmful to
the generator.
Care should be taken with Leak Detections Liquids.

CAUTION

Page 24

Troubleshooting
Problem

Possible Solution
•

Ensure power cord is plugged into the
generator and that the power socket is
turned on.

The generator will not switch on and the
power switch does not illuminate.

•

Check the fuse in the power cord plug.

•

Contact your service provider.

The fascia LED’s have not illuminated but the
power switch is illuminated.

•

Contact your service provider.

•

Check for leaks between the generator
and instrument.

•

Contact your service provider.

•

Check the air supply pressure to the
generator.

•

Contact your service provider.

The instrument is reporting low pressure.

The fascia Yellow illumination does not
change to green.

Page 25

Go Online or Complete and Return
We know that registering any of your recently purchased products is not the
first thing on your mind- but it is very important to both of us. Not all warranties
are alike and Peak Scientific stand out against other gas suppliers as we offer a
comprehensive, quick response, on-site warranty. This means that in the very
unlikely case that your gas generator develops a fault we have rapid support
teams on-hand around the world who are able to come to your lab and get you
back up and running in no time.
Register for your comprehensive 12 month on-site warranty with ease online at
www.peakscientific.com/protected.
Alternatively, you can send the completed form to Peak Scientific by post or
email at warranty@peakscientific.com.

Go Online or Complete and Return
You can register for your FREE 12 month Warranty with ease online at
www.peakscientific/protected.
Alternatively, you can send the completed form to Peak Scientific by post or
email at warranty@peakscientific.com.



Product Warranty Registration
Contact name
Email address
Company
Address
City/town
Postcode
Country
Telephone
Generator serial #
Model type
Installation date
Do you still use an
alternative gas solution i.e.
cylinders or bulk liquid?

Yes

What gas requirements do
you have in your lab?

Hydrogen

No

Nitrogen

Zero Air

Extend your cover with
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Peak [Protected] aftercare support can guarantee an on-site response within
72 hours*, genuine parts from our ISO9001 approved factory and a 95% first-time
fix rate. See our enclosed Peak [Protected] leaflet for further information.
Important!
You have 1 month to register your Peak Scientific product from the date of installation. Once registered
the warranty will be honoured for a period of 12 months. If you wish to defer the installation of your
generator, you must notify Peak Scientific immediately by emailing warranty@peakscientific.com.
For generators that remain unregistered after 1 month from the shipment date, the warranty will be
considered active from the date of factory dispatch.
* Complete Plan only






Important!
You have 1 month to register your Peak Scientific product from the date of
installation. Once registered the warranty will be honoured for a period of 12
months. If you wish to defer the installation of your generator, you must notify
Peak Scientific immediately by emailing warranty@peakscientific.com. For
generators that remain unregistered after 1 month from the shipment date, the
warranty will be considered active from the date of factory dispatch.
Page 26

Supported Maintenance Plan
Introduction
The following is a guide for maintenance of the Corona Nitrogen Generator as provided
for by the Peak Service Plan.
This procedure is to be performed on an annual basis
1. Check that the Instrument is not in use and that it is OK to disconnect the Gas Supply. Check that the Gas Demand is turned OFF.
2. Disconnect the generators Electrical supply.
3. Remove the Front Fascia and loosen the side panel Allen screws and remove the
panels.

4. Depressurise the system.
5. Make sure that the gauge reads zero. Any pressure gauge that does not return to
zero may be damaged and must be replaced.

Page 27

1. Unscrew the filter bowl and replace the filter element then refit the bowl

2. Turn the air supply back on and re connect the electrical supply and switch on.
3. Check the output pressure reaches 80psi.

4. Re-fit the two side panels and the front Fascia
5. Once the front LEDs turn to Green the generator is ready for use.

Service Parts List
Part Number
02-7011

Page 28

Filter Element 0.01ms

1

Page 29

Page 30

Page 31

Peak Scientific has highly trained, fully certified Field Service Engineers located in over 20 countries
across every continent around the world. This allows us to provide an industry-leading rapid response
service to our customers. With [Peak Protected], your laboratory’s productivity becomes our top
priority.
To discuss Peak Protected generator cover and payment options speak to your local Peak
Representative or for further information contact: protected@peakscientific.com

Peak Scientific
Fountain Crescent
Inchinnan Business Park
Inchinnan
PA4 9RE
Scotland, UK
Tel: +44 141 812 8100
Fax: +44 141 812 8200
For further information on any of our
generator products please contact
marketing@peakscientific.com
Corona 1010 User Manual Rev 9 RSID 153 PN UM-0016 EN 13/08/24